Semi Automatic Prismatic Battery Module And Pack Assembly Line

Key Features and Functionality:

1. ​Line Configuration:
   • ​Module Line:​ Utilizes a double-speed chain line for efficient transportation of battery modules.
   • ​Pack Line:​ Employs a roller line for seamless movement of battery packs.
2. ​Equipment Overview:
   The assembly line is equipped with state-of-the-art machinery, including:
   • ​Cell Sorting Machine:​ Ensures accurate sorting of battery cells based on specific requirements.
   • ​Cell Compression Machine:​ Applies precise pressure to battery cells for optimal performance.
   • ​Polarity Detection and Pole Addressing:​ Detects and corrects polarity issues, ensuring proper alignment.
   • ​Laser Cleaning Machine: Removes dirt and oxidation from cell surfaces, enhancing welding quality.
   • ​Laser Welding Machine:​ Provides high-precision welding for battery components.
   • ​Trolley, Ball Table, and Jib Crane:​ Facilitates smooth material handling and positioning.
3. ​Efficiency:
   The assembly line boasts an impressive efficiency rate of ​8PPM (Pieces Per Minute), ensuring high throughput in production.
4. ​Workflow:
   • ​Cell Loading:​ Operators manually load cells into the system, which are then sorted and output through designated channels.
   • ​Polarity Detection:​ Automated systems detect and address polarity issues, ensuring proper alignment.
   • ​Laser Cleaning and Welding:​ Advanced laser technology cleans and welds battery components with high precision.
   • ​Transportation: Double-speed chains and jib cranes ensure smooth and continuous movement of materials throughout the production process.
5. ​Technical Specifications:

• • ​IR Tester: Hioki BT3562 for accurate internal resistance measurement.
  • ​Barcode Scanner:​ Honeywell for efficient tracking and identification.
  • ​Laser Welding: Features include a 50um fiber diameter, 1080nm wavelength, and ±0.02mm positioning accuracy.
  • ​Jib Crane: Offers a maximum activity radius of 2500mm and a height of 3200mm, with a machine power of less than 1KW.