Sludge Filling Machine for Cylindrical Lithium Ion Battery
1.1. Equipment name: linear injection machine
1.2. Equipment model: jxy-z0508-p288
1.3. Equipment application: liquid injection process for cylindrical battery
1.4. Liquid injection method: five times liquid injection, eight times static
1.5. Precision of liquid injection pump: ±0.025g/ round
1.6. Equipment capacity: 30,000/10h (2500mah), actual capacity is determined by battery capacity and process.
1.7. Equipment size: 11763mmX 120mm X 1753mm(length X width X height)
1.8. Equipment qualification rate: 99%
1.9. Equipment utilization rate: 98%.
2. Schematic diagram of liquid injection unit and flow:
3. Put the battery into the battery tray manually (model 18 requires 4-6 people to operate). After placing the liquid into the injection position, the equipment will automatically complete the liquid injection and vacuum, and enter the next process, so as to circulate the liquid injection for 4.times and vacuum for 8 times.
5. Pressure resistance of vacuum chamber: the vacuum can reach -90kpa, and the pressure can reach 0.4-0.5mpa. Vacuum and pressure are set according to field process.
6. Work process description:
6.1 bake the battery and take it out from the oven. Manually put the battery into the liquid injection tray with 288 batteries per tray.
Put the battery tray into the injector for positioning, (positioning the limit block of the injector)
6.2 press the starting switch, and the installed battery will be injected into the designated station through the transfer device. Upon completion, the battery will be transferred to the next station, vacuum will be pumped, and a static cycle will be set. After completion , the battery will be injected into the next station.
6.3 after the completion of the whole injection, manually take out the battery in the tray, the tray is pushed back to the top material station by the return cylinder, the battery enters the next procedure;
6.4 the operation panel adopts the form of touch screen, which is convenient and simple to operate, and the equipment status is displayed in real time.
6.5Note: vacuum time and standing time can be set according to the situation;
7. Equipment configuration:
NO. | Configuration: | unit | The number of | note |
1 | Vacuum stand tank | Set of | 8 | |
2 | Automatic injection mechanism | Set of | 5 | Accurate para |
3 | Electric injection pump (four-head pump) | Set of | 5 | High precision type |
4 | Vacuum pump or pipeline vacuum (above -90kpa) | Taiwan | 1 | Party a should bring along their own |
5 | The tray | a | 40 | |
6 | The machine | Set of | 1 | |
7 | Battery positioning mechanism | Set of | 1 | |
8 | Glove box | Taiwan | 1 | |
9 | Automatic replenishment and storage tank | Set of | 2 | |
10 | Control system | Set of | 1 | |
11 | Repair the door | a | 2 | |
12 | Feeding chuck | a | 4 | |
13 | Blanking sucker | a | 2 |
8. On-site environment, installation and debugging
8.1. Ambient temperature: shall be determined by the factory environment of party a;
8.2 relative humidity: dry air shall be provided by party a;
8.3 power supply: single-phase 220V, 50HZ, 3KW voltage fluctuation range: +10% ~ -- 10%;
8.4 compressed air: after drying, filtration and pressure stabilization: the outlet pressure is greater than 5.0kg/cm2;
8.5 vacuum source: vacuum pump 10 l/s, above -90kpa, or pipeline vacuum (above -90kpa);
8.6 nitrogen: ≥ 0.4mpa, 30L/min
8.7 dry gas: ≤400Pa(flow rate is about 15m, dew point is below -40℃, the lower the better)
(provided by customer)
Commitment
1. New equipment promise
Our company guarantees that all the components of equipment will be in completely new condition, none used components.
2. Confidential commitment.
Our company promises that without the written permission, all the technical information and business information of client will not be leak to any third parties.
3. After-sales service commitment
Our company provide one year warranty begin from date of site acceptance test, the maintenance cost is exempted during the warranty period, the wearing parts of the equipment and parts damaged by improper use or force of majeure is excluded from warranty. If the equipment occurred disfuntion and need repair by seller after the expired of warranty, the cost negotiated by both sides.