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High Capacity Rechargeable Battery Assembly Line For Pole Ear Forming

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High Capacity Rechargeable Battery Assembly Line For Pole Ear Forming
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Stable: 97%
Speed: ≥12PPM/min
Qualified: 99.50%
Warranty: 1 Year
Voltage: AC220±10%
Application: Digital Products,UPS,Solar System And Electric Tools,battery Pack,CCTV/Solar /System/Power Spraye/ Car Washer
Nominal Capacity: 3200mAh
Type: Li-Ion
Nominal Voltage: 3.7v
Battery Type: KC 502035 250mah 3.7v Rechargeable Lithium Ion Battery,Lithium Iron Battery Cell
Product Name: 26650battery,KC 502035 250mah 3.7v Rechargeable Lithium Ion Battery
Capacity: 3200mAh
Oem/odm: Accepatable,Available,accept
Size: Prismatic,38*120mm,L281*W181*T70mm,83.5*110*337mm,130*36*170mm
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Rechargeable Battery Assembly Line


Lithium Ion Rechargeable Battery Assembly Line


Battery Assembly Line For Pole Ear

Basic Infomation
Place of Origin: China
Brand Name: ZeCheng
Model Number: ZA-AC-3
Payment & Shipping Terms
Packaging Details: Wooden box
Delivery Time: 90 day
Payment Terms: L/C, T/T, Western Union
Supply Ability: 10 sets /month
Product Description

High Capacity Lithium Ion Battery Assembly Line Pole Ear Forming Machine


The equipment can be used for the forming of flexible packaging battery polar ear, mainly including the following processes:


Unwinding - dedusting - preheating - rubber (upper and lower two layers) - hot pressing - rubber cutting - secondary hot pressing - driving - cutting - (plate cutting) - winding - (plate products into the collection box).


Product features:


1.1 the machine is driven by stepping motor and controlled by man-machine interface. It is easy to operate and only needs one person.


1.2 high efficiency, maximum daily production of 10-15(2mm) million pieces;


1.3 applicable to a wide range of products, different length adjustable, width adjustment only need to replace the guide roller and feeding plate.


1.4 the device is fully functional, applicable to plate type pole ear, disc type pole ear, PET film can be wrapped, closed with isolation paper.


2. Specifications of incoming materials

  W H Inner diameter of coil incoming material Outside diameter of coil incoming material
Units: mm
Polar ears (aluminum tape, nickel tape) 1.5-30 0.05-0.2 100 Max:400
Very ear glue 3-10 0.03-0.12 3”(76) Max:300

3. Technical parameters

Machine specifications


parameter note
1 Whole row of pole ear width 100-130 mm

According to the customer laser nickel width


2 Belt width 3-6mm  
3 Stick adhesive quantity Article 10 to 30 Depending on the width of the polar ear
4 capacity 10-150000 (2 mm)

According to width and hot pressing time (20 hours)



5 Plate cutting precision Less than 0.5 mm  
6 Cutting and precision Less than 0.3 mm  
7 Tape coincidence accuracy Less than 0.1 mm  
8 Receiving way Cut or reel  
9 Hot-pressing temperature 20-200 ℃ is adjustable  
10 Temperature control accuracy + / - 1 ℃  
11 Equipment size (mm) 3500*1200*1700  
12 Equipment power 4KW  
13 PET film width 100-130mm optional
14 Closing paper 4-10mm optional

4. Structural functions


The equipment includes the following systems:


4.1 unwinding system: the ac motor rotates, and the reel drives the feeding plate to rotate in reverse to maintain the coil tension. 4.2 transition roller system: adopt precision low-friction bearing, hard oxidized aluminum alloy transition roller, the transition roller before the first hot pressing adopts brass material, replace the transition roller according to different specifications of aluminum belt and nickel belt.


4.3 primary heat pressing system: omron precision temperature controller is used to control the temperature of the heating plate, and the cylinder drives the upper and lower pressing plates to heat up the polar ear glue.


4.4 pole lug adhesive feeding system: driven by a precision stepping motor, pole lug adhesive feeding is driven by ball screw.


4.5 secondary thermal pressing system: omron precision temperature controller is used to control the temperature of the heating plate, and the cylinder drives the upper and lower pressing plates to heat up the polar ear glue.


4.6 drive system: driven by precision stepping motor, the rubber roll rotates to drive the length of the pole ear after thermal bonding.


4.7 cutting system: the fixed-length cutting cylinder drives the cutting knife to cut off the pole ear, and the cutting knife has a long life. Repeatable grinding.


4.8 cutting system: a rotary blade is used to cut the pole ear glue, and the roller drives the pole ear forward.


4.8 charging system: the ac motor rotates, and the aluminum alloy feeding reel drives the feeding plate to rotate in reverse to maintain the coil tension.


4.9 frame system: square welding structure, firm and reliable, surface baking paint, color customized according to customer needs. The substrate is made of 25mm thick steel plate and its surface is electroplated.


4.10 control system: omron PLC control, high degree of automation.


4.112 operating system: adopt kunlun tongtai touch screen, the interface is clear, intuitive and beautiful, and the data can be set.


4.123 system configuration:

The serial number The name of the place of origin
1 The controller omron
2 I/O extension omron
3 Communication module omron
4 Touch screen Kunlun pass ty
5 The thermostat omron
6 I/F conversion module Rhett cyber
7 Pneumatic components CHELIC及CKD
8 Linear guide HIWIN
9 Ball screw HIWIN
10 Photoelectric sensor SUNX
11 Stepper motor R control
12 The three-phase motor  


5. Product use environment


Compressed air: 0.4 ~ 0.6mpa (4-6kgf/cm2), the flow rate of each piece of compressed air is 10L/min, the utilization rate is 50%


Ambient temperature: 20 ~ 35℃


Relative humidity: 5 ~ 55% HR


Power source: AC220V, single-phase; Voltage fluctuation is less than ±10%; Power supply: 3KVA


6. Schematic diagram of equipment


Cooperation commitment

1. New equipment promise

Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.

2. Confidentiality commitment

Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.

3. After-sales service commitment

(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;

(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh

(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.


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Get in touch with us
Contact Person : Li
Tel : +86 15919498971
Fax : 86-755-33183262
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