4 station Hot Press Lithium Ion Battery Production Equipment For Iron Phosphate Battery
1.1 function overview
The hot pressing machine adopts 4-station straight line type, mainly including mechanical hand feeding and unloading, automatic hot pressing, hi-pot test and other functions.The sensor in place detects the jacking up of the battery cell after the product is in place, and the lamination cell is manually grabbed and put into the hot pressing station. The hot pressing lasts according to the set time, and the hi-pot test is conducted after the hot pressing is finished.Refer to the layout plan as follows:
1.3 introduction of main functions
1) single layer logistics line is used for feeding: laminating machine automatically puts a single battery into a logistics jig, and the charging transplanting manipulator grabs the battery and puts it into a hot pressing mechanism;
2) hot pressing mechanism: electric cell pressure heating;
A) hot pressing: hot pressing without pallet;
B) parallelism between upper and lower pressing plates: ≤±0.05mm;
C) in the process of hot pressing, it has the function of temperature adjustment. The hot pressing temperature can be adjusted within the range of normal temperature to 130℃. The adjustment precision is 1℃, and the apparent temperature error is ≤1℃.In the continuous production process, the hot pressure temperature is controlled within ±3℃;
D) when the hot pressing time is stepless and adjustable from 0 to 60s, the time accuracy is within ±1%;
E) preheating temperature rise time: the time when the pressing plate surface temperature rises from room temperature to 130℃ is ≤30Min;
F) the cell pressure can be adjusted within the range of 3000-5000kgf. During continuous operation, the force deviation of each cell is within ±0.5%;
G) anti-stick battery treatment for pressing plate: anti-stick battery treatment is required for pressing plate in contact with bare battery. During the hot pressing process, there is no damage or fold on the surface of the battery;
3) hi-pot test: carry out the hi-pot test under pressure during the hot pressing process.
A) test voltage 0 ~ 1000V adjustable, 0 ~ 1000V adjustable, voltage accuracy 1V, leakage current range 0 ~ 10mA, current accuracy 1mA, test time 0 ~ 999s adjustable;
B) the current value and voltage value can be fed back to the PLC system at the same time to ensure the accuracy of short circuit judgment. The equipment has the discrimination function of NG and OK;
C) after the short-circuit test, the discharging manipulator will put the unqualified products into the waste area for manual treatment, and the qualified products will be put into the next logistics line;
1.4,List of primary device configurations
NO. | Name | Quantity | Unit | Remarks |
1 | Frame and cover | 1 | set | |
2 | Upper hot press mechanism | 4 | set | |
3 | Up and down load mechanism | 2 | set | |
4 | Hot press down to move the component | 4 | set | |
5 | Conveyor line | 2 | set | |
6 | Electric control system | 1 | set |
2.1.5 equipment technical parameters1. Basic equipment parameters
1) total power: ≤50KW;
2) power supply: AC380 V±10% 50HZ, three-phase five-wire system;
3) compressed air: pressure ≥ 0.5mpa, flow ≥12m /h;
4) equipment weight: ≤ 2.0 tons.Ground load: 650kg/㎡;
5) overall size :(length) 2000* (width) 1400* (height) 2200;(for reference only, specific in kind);
6) appearance color: according to party a's color board;
7) equipment efficiency: 5PPM (automatic operation efficiency of equipment, excluding other factors);
8) the moving rate of equipment ≥ 99%;
9) product yield ≥ 98%;
3. Electrical control system
1) the positioning module and IO module control the movement of the machine shaft and cylinder.The system is equipped with anti-tardiness function to reduce equipment damage caused by personnel misoperation.
2) the device reserves serial port module and Ethernet module interface, collects information needed by the device, and reserves the function of connecting upstream and downstream devices
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
FAQ
Q1: Are you factory or trading company?
A: We are factory, with our R&D team, production department, from battery welding machine, etc design , drawing, process, assembly,commission, and final package and shipping.
Q2: Do you accept customization?
A2: YES. we accept customized machine. our strong R&D with 10+year rich experience can do customization.
Q3: About Price?
A3: Price is negotiable. It can be changed according to each battery welding or sorting machine internal configuration ,and also your order quantity.
Q4: About delivery?
A4. Standard welding machine can be delivered within 10days. Customized battery assembly machine can be delivered within 40days or negotiable.