Automatic Laser Welding Machine Injection Port Welding Equipment 2300KG

Automatic Laser Welding Machine Injection Port Welding Equipment 2300KG

I. equipment profile:

1.1 introduction to device functions and principles:

Sealing nail welding machine is mainly composed of feeding and discharging mechanism, power battery calibration pile mechanism, vibration mirror laser cleaning mechanism, upper sealing nail mechanism, sealing welding mechanism, defective product elimination mechanism, frame machine cover, 600W laser (welding), 50W laser machine (cleaning), chiller, electric control cabinet, smoke purifier and so on.

It has the following functions: automatic loading and unloading, automatic cleaning, automatic loading of sealing nails, automatic welding, automatic storage of unqualified products, smoke removal and other functions.

Note 1: the chiller and welding system can be placed separately and installed in the specific position specified by the customer.

2: the incoming battery material is single bare battery.

3. The design size shall be subject to actual conditions.

External dimension of equipment (L*W*H/mm) : ≤4500*4200*2500mm(final dimension will be subject to the design drawing, the top of the lighthouse height is 2500mm off the ground) independent electric control cabinet size: 1200/600/1900mm total weight of equipment: 2500KG.

1.4 technical features:

1. Automatic feeding function; Automatic laser cleaning (no crystallization or other solid foreign matter and no large amount of electrolysis);

2. CCD sealing nail automatic feeding assembly function (incoming rubber nails cannot affect the assembly effect of nails after assembly);

3. CCD automatic weld finding and sealing nail automatic laser welding function (single side of matching gap between liquid injection port and nail is 0.07-0.1mm);

4. Automatic elimination of defective products;

5. Equipped with barcode scanning function and storage function of binding welding parameters to battery barcode.

1.5 introduction of station functions

1.5.1 battery loading and code scanning

The battery of the above process is transmitted to the feeding place of the welding equipment through the incoming material conveying line. The manipulator places the battery from the puller into the worktable fixture.

Scan the battery, scan the code NG, the battery is not welded to the NG area.

1.5.2 positioning of battery pile

The turntable rotates the battery to the pile pressing station, and the jacking cylinder pushes the battery to the pile pressing base level, so that the sealing nail welding surface is parallel to the laser cleaning station.

1.5.3 laser cleaning

The laser cleaned the oxide layer around the injection hole to improve the welding efficiency.

1.5.4 install sealing nails

After the battery enters the PIN station, the CCD visual positioning mechanism captures the position of the sealing nail, and the 3d automatic releasing PIN mechanism releases the sealing nail.

1.5.5 detect automatic welding before welding

The upper top mechanism compacts the product to ensure the welding datum level, and the visual capture system captures the sealing nail position. Spot welding is carried out first, and then the welding is completed.

1.5.6 NG grab

Poor sweep code, nail-poor grab placed NG cache pull tape.

1.5.7 single battery automatic blanking

The charging mechanism takes the battery out of the workbench, places it on the incoming material conveying line, and transmits it to the lower station through the conveyor belt.

1.6 independent electrical box

A) functions: used for installation, wiring and control of equipment.

B) configuration: 1 set of independent electrical box.

C) requirements: the size of the electrical box is suggested as (L×W×H/mm) : 1200×600×1900/ set, with supporting feet, placed to 600mm away from the main body of the equipment

The distance. .

D) wiring groove connection between the electrical box and the main body of the equipment.

1.7 brand selection of main components:

4.1 appearance color of the equipment: the uniform color is Warm Gray, and the standard color number is Pantone Warm Gray 1C, which shall be compared with the standard color board provided by the buyer and purchased by the buyer

Party a's written approval (the use of stainless steel appearance requires specific equipment);

4.2 the appearance of the device and the window of the touch screen shall not have the seller's name and logo;

4.3 measuring at 1M away from the operating bit or the outer wall of the equipment, the noise of the equipment ≤ 75db;

4.4 the equipment complies with the safety standards of relevant mechanical and electrical equipment of the state and all safety standards and requirements required by the safety code of the buyer. Such as belt, teeth

The movement of the wheel and other dangerous parts need to have safety protection measures and standard safety warning signs, the layout of electrical appliances should be reasonable and safe, high and low voltage and strong and weak wires

UnitedWinnersLaserCo. Shenzhen ze cheng automation co., Ltd.

File name: technical specification of sealing nail laser welding equipment file number: Z1XY-****-2017****-0* version number: V1.0

Six separate lines

4.5 a stop ring must be set outside the emergency stop switch to prevent damage to personnel or materials caused by accidental collision;

4.6 if the opening or closing of the moving part of the equipment requires manual maintenance, an access control must be set;

4.7 the electric box and pipeline shall be protected against corrosion. Vacuum filter device shall be installed at the vacuum inlet to prevent corrosive liquid from entering the vacuum system;

4.8 the design of all parts shall conform to the man-machine operation principle, with neat and generous appearance. Text and color label "vacuum tube" - colorless transparent, "pressure"

"- blue in and black out," high pressure pipe "- red for equipment parts, pipe interface;

4.9 PLC or ipc equipped with equipment has communication module with external system and color touch screen. The communication interface must be equipped with Ethernet port

Cooperation commitment

1. New equipment promise

Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.

2. Confidentiality commitment

Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.

3. After-sales service commitment

(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;

(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh

(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.