Laser Welder Pole Chip Puncher For Pull Type Pole Belt Punching Processing

Laser Welder Pole Chip Puncher For Pull Type Pole Belt Punching Processing

1. Brief description of pole sheet punching machine

This equipment is suitable for pull-type pole belt punching processing. There are two working modes: automatic and manual. Automatic working mode of the basic workflow, rolling machine, rolls installed in polar zone through the conveying mechanism, conveying mechanism according to the length of the pole piece dimension clearance feeding, bring into the pack on the punch mould, the mould of the upper die is installed in the press slide block, block up and down motion on the drive mode will be located in the mould of extremely belt cutting into slices. Through the blanking hole in the center of the die and punch table, the pole pieces are dropped into the belt conveyor under the punch. The belt conveyor transmits the pole pieces to the sorting station. The finished pole strip is formed into incomplete porous strip waste, which is wound on the reaping machine and collected into coil.

2. Design requirements

2.1. The maximum width of pole band is 220mm.

2.2. The maximum shear speed is no less than 80 times /min (when the length of the pole sheet is 75mm), and the shear speed is adjustable.

2.3. The maximum shear length is 300mm.

2.4. The device has at least two working modes: point movement and automatic operation. Set up two - handed safety console.

2.5. The safety door protection device is provided on the front and back of the equipment workbench. Only when the safety doors on both sides are closed can the equipment operate in the automatic working mode.

2.6. The operation control panel of the equipment has such functions as power switch, monitoring data of the running status of the equipment and LCD display of fault indication.

2.7. There are perfect lubrication devices in the sliding and rotating parts of the equipment such as guide rail and spindle. The equipment has the function of stroke, batch, maintenance count and so on. The equipment is equipped with the interface of distribution with the receiving, discharging machine, feeder and belt conveyor.

2.8 the rewinder is electrically driven to collect clearance, which is suitable for frequent starting. Voltage 220V (380V),50Hz.

2.9. After punching and shearing, when the pole strip wastes are stretched to the upper limit, the uncoiler stops collecting materials. When the waste strip falls to the lower limit, the winder unloads the material. The feeder must have a counterweight to ensure sufficient tension on the scrap strip to ensure the speed of the feeder. The diameter of the waste tape reel mounting shaft of the rewinding machine is 38mm. The rewinder shaft is provided with a waste reel orientation device. The position of the pole band position detection sensor is adjustable. The installation axial position of the speed reducer of the feeding device is parallel to the vertical axis of the feeding device. The receiving device has an independent electrical operation mechanism.

2.10. Coordinate the work movement of each part of the production line of pole shears, and each part has the function of independent operation and debugging.

2.11. The design, manufacture, installation and debugging of pole shears are in line with the relevant national and industrial specifications.

2.12. The manual working mode of pole plate puncher is used for equipment maintenance and debugging, new mold debugging and initial work. During the initial work, the manual drawing pole belt enters the feeding mechanism, and the manual guiding pole belt enters the punch mold. After several times of point operation, the waste material is wrapped around the feeding machine shaft and can be transferred to the automatic working mode when the normal feeding tension is generated by the rewinding machine.

3. Main parts of the equipment

4. Technical parameters of the equipment

5. Device profile view

6. Main equipment components

6.1 composition of pole sheet punching machine: it is mainly composed of a rewinding machine, a feeding device, a punch press, a rewinding machine and a belt conveyor.

6.2. The composition of the uncoiler: by the electric reducer drive clearance feeding, suitable for frequent starting. When the machine is turned on, the rewinding machine starts to automatically discharge materials. When the pole band falls to the lower limit of the sensor, the rewinding machine stops discharging. When the pole band is pulled away from the detection range of the sensor, the rewinding machine starts discharging again. The rewinding machine has reliable braking mechanism. The installation shaft diameter of the pole tape coil on the unwinding machine is 38mm. On the shaft of the unwinding machine, there is a pole belt material reel to the positioning device, the material plate has radial positioning, transmission pin. The winding machine has the function of positive and reverse feeding. The uncoiler has a device to prevent the pole from falling to the ground. The installation axial position of the reducer of unwinding device is parallel to the vertical axis of the feeding device. The unwinding device has a separate electrical operator.

6.3. Composition of feeder: adopt pneumatic feeding method, feeding speed can be adjusted, and with the punch speed match. The feeding width shall not be less than 220mm. The clamping cylinder is used to clamp the pole belt up and down, and the feeding cylinder is used to push the feeding. The clamping cylinder does not damage the surface of the polar belt. The feeding length can be adjusted arbitrarily within the range of 0-300mm, and the adjusted length is shown by reference number. The feeding mechanism is stable, with feeding guide mechanism and adjustable pole belt limit mechanism, which can ensure the feeding of the pole belt is straight under the circumstance of the distortion of the edge of the pole belt, and the precision is no more than ±0.5mm. There is good coordination between the feeding mechanism and the sliding block movement of the punch press. The feeding mechanism has perfect and reliable safety device. The feeding mechanism has enough rigidity and should not produce excessive vibration when running at high speed. The height of the feeding mechanism is adjustable, and the connection with the punch is firm.

6.4. Composition of punch: ocp-80e punch produced by jinfeng machinery industry co., LTD., nominal pressure 80 tons.

6.5. Composition of belt conveyor: the belt conveyor is installed under the punch press. The belt is made of ring type clip tape with electric drive. The length of the belt conveyor shall ensure that one end can be connected to the pole piece falling from the blanking hole of the punch machine, and the other end is exposed to the equipment appearance about 500mm. Pulley is installed at the bottom of the belt conveyor to facilitate the position adjustment of the conveyor.

6.6 composition of rewinder: the rewinder is electrically driven to collect clearance material, which is suitable for frequent starting. After punching and shearing, the uncoiler stops collecting materials when the scrap strip is stretched to the upper limit. When the waste strip falls to the lower limit, the winder unloads the material. The feeder must have a counterweight to ensure sufficient tension on the scrap strip to ensure the speed of the feeder. The diameter of the waste tape reel mounting shaft of the rewinding machine is 38mm. The rewinder shaft is provided with a waste reel orientation device. The position of the pole band position detection sensor is adjustable. The installation axial position of the speed reducer of the feeding device is parallel to the vertical axis of the feeding device. The receiving device has an independent electrical operation mechanism.

6.7. Control system: the machine is equipped with independent electrical board, leakage switch, dc stability power supply and other power circuit components, control PLC, relay, motor control device, etc. And external connection, using connectors and terminal table. PLC USES OMRON. The ceiling of the power cable is partially perforated. Cables and air ducts between other equipment are wired and piped below.

Cooperation commitment

1. New equipment promise

Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.

2. Confidentiality commitment

Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.

3. After-sales service commitment

(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;

(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh

(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.