Battery Production Equipment Technical agreements book
1. Bag battery plate assembly line design requirements
Function
1.1, The device will automatically put volume coil steel belt into the machine, artificial wear the steel belt into automatic steel box forming welding machine SongLiaoKou can, by with automatic feeding manipulator pressure steel (steel band shearing length required by the customer) products to set parameters, cutting the steel belt pressure molding (steel belt after forming the shape of "U" is the "muscle").Grasp the reinforcement manipulator reclaimer, wait.Steel sheet box made stepper motor action moving up, manipulator automatic grab even steel plate material, in feeding, dial expect a forward, take expect a grab bar manipulator, automatic welding, automatic molding steel box into continues the frame will be automatically according to the order in same direction (around 100 pieces per batch), neat to cycle to work.(note: in the process of running the stiffened plate feeding with grab bar manipulator movement is synchronous work, in order to improve the production efficiency)
1.2, Efficiency: welded steel box 10 piece/ min, a reinforced frame about 6 seconds.
1.4, Features: one worker can operate, artificial operation on the whole plate of strip steel, steel plate by manipulator automatic grab, automatic molding, automatic flattening, automatic assembly fixed, reinforced frame welding a survival, convenient and reliable operation, reduce the manual operation and the intensity of labor, high efficiency.
2. The main technical requirements and parameters:
2.1, Reinforcement materials: 0.5 mm x 14 mm x L, every dish weighs about 10 ~ 30 kg.
2.2, Molding length: 90 ~ 255 mm.
2.3,Reinforced frame length 120 ~ 290 mm, width 85 ~ 175 mm is adjustable.
(single head) :
3. 2.4, spot welding, the total thickness of 3 mm or less.
2.5, Spot welding machine: the sea billiton spot welding machine.Power AC380V plus or minus 10%, 50 HZ + 5% for HZ.The maximum power output of 25 kva.Welding schedule 25 mm.Welding center distance is adjustable.(two)
2.6, Reinforcement, the reinforcement plate per piece by manipulator automatic grab on material, welding equipment automatically removed parts, automatic in order after the same neat, easy to transport and process using under (around 100 pieces per batch), after the count report to the police.
2.7,Spot welding is firm and reliable.
2.8, Positioning fixture locating reliable, durable, easy disassembly.
3. Automatic steel box forming welding machine main components
3.2,Equipment technical parameters
|
Machine specifications Item |
||
| Technical parameters | efficiency | 10Piece/min |
| The total power(kw) | 55kw | |
| Normal operation of the power(kw) | 52kw | |
| Other energy | Dry compressed air source | |
| The weight | About 8 tons | |
| size | L7500mm*W2300mm*H4000mm | |
3.3,Equipment main components
| NO | System composition | The system configuration | number |
| 1 | Rack system | 1Sets | |
| 4040 square welded frame structure | 1 | ||
| The base plate | 1 | ||
| 2 | Rolling component | 2Sets | |
| Rolling machine | 2 | ||
| 3 | Cut the molding components | 2Sets | |
| The hydraulic system | 1 | ||
| Up and down forming die | 2 | ||
| Molding hydraulic cylinder | 2 | ||
| 4 | Welded components | 1Sets | |
| Spot welding machine | 2Sets | ||
| The welding mechanism | 2 | ||
| The welding mechanism | 2 | ||
| 5 | Feeding regulating components | 1Sets | |
| Linear guide of silver | 2 | ||
| Positive and negative adjustment screw | 2 | ||
| Adjust feeding mechanism | 2 | ||
| Steering mechanism | 2 | ||
| 6 | Automatic feeding component | 1Sets | |
| cylinder | 3 | ||
| Linear guide of silver | 2 | ||
| 7 | Plate assembly component | 1Sets | |
| Plate transportation agency | 1 | ||
| Material feeding | 1 | ||
| 8 | Plate roller components | Single column hydraulic press | 1Sets |
| Plate fixture | NSets | ||
| 9 | Multipoint welding components | 1Sets | |
| Spot welding machine | 2Sets | ||
| The welding mechanism | 2 | ||
| The welding mechanism | 2 | ||
| 10 | Automatic blanking components | 1Sets | |
| Step into the receiving institutions | 1Sets | ||
| 11 | The operating system | PLC-Omron | 1Sets |
| Touch screen | 1 |
3.4, The main equipment parts
3.4.1Track and frame system: the 40 * 80 square welded structure, ensure the stability of the machine, equipped with adjustable foot cup and universal wheel, can adjust the equipment level height, easy to the movement of the machine equipment, the surface of the lacquer that bake, equipment main body appearance yan GSB05-1426-2001-8 PB07 pale blue color (iron).Base board USES the steel plate surface plating processing.(2) the diagram below
3.4.2, Rolling system: adopting motor control, rolling, sensors put coil disc diameter: 120 mm, 450 mm in diameter.(3) the diagram below
3.4.3, Cut the molding system: pressure brought pressure steel cylinder, servo motor automatic feed (steel band shearing length required by the customer product to set parameters), when to set the length of the cutting institutions cutting the steel belt, conveying mechanism will cut steel belt into forming die forming.(4) the diagram below
3.4.4, Welding components: the welding mechanism with the method of fixed, around the center distance can be adjusted, the welding mechanism with the method of activity, driven by pneumatic on down, left and right center distance is adjustable.Manipulator after or even the steel plate and steel, welding welding mechanism on the press.(including the two Taiwan strait tinto spot welding machine, single output maximum power 25 kva, welding schedule 25 mm).(as shown in figure 5)
3.4.5, Adjusting components: material adjusting mechanism is mainly will even the reinforcement plate to the welding position, such as jin expect a fixed after welding, after completion of welding steel box step by step from materials within the tao pushed on to the next level.Feeding regulating mechanism can be adapted to different types of the steel plate welding machine, in the process of regulating the operation is simple, as long as loosen the retaining bolt, shaking the handle positive and negative rotation feeding regulating mechanism becomes the big small.Adjust to the required size after locking the retaining bolt.(6) the diagram below
3.4.6, Automatic feeding components: automatic feeding components mainly placed transport and even the stiffened plate component.Artificial place a certain number of stiffened plates even tilt in the automatic feeding component, stiffened plates cylinder automatic registration and will even piece to the feeding control component.(7) the diagram below
3.3.7, Plate assembly components: forming good steel frame under the effect of oil cylinder to plate assembly component and wool embryo Assembly, MAO embryo feeding using three working rotation feeding, improve efficiency.After the completion of the assembly in the steel frame and steel plate connection
Use cylinders rivet, prevent loose
3.3.8, plate roller components: the 315 t single column hydraulic press platen of the assembled plate processing pressing process.
3.3.9, multipoint welding components: for even the stiffened plate and MAO embryo joint multipoint welding processing.
3.3.11, automatic blanking module: the procedure after the completion of the plate are collected, overlap one piece, convenient artificial material.
3.3.12, control components, machine internal independent electrical installation plate, internal leakage switchinstalled, the stability of the dc power supply, power supply circuit components, with PLC control, relay, motor control device, etc.With the external connection, the use of connectors and terminal station.The PLC adopts OMRON.Power cable perforation ceiling section.Among other equipment cable, wiring and piping in the lower air pipes.
4,Energy medium
4.1, the power supply
4.4.1, voltage AC380V, single phase;Voltage fluctuation is less than + / - 10%.
4.1.2, frequency 50 hz.
4.2, air
2, pressure is 0.4 ~ 0.6 Mpa.
4.2.2, traffic 10 l/min, utilization rate is 50%.
Environmental conditions of the
5.This device in the following conditions can be run without problems.
5.1. The ambient temperature: 0 ~ 40 ℃.
5.2. 30-80% humidity but should be no condensation.
6．Equipment acceptance condition
6.1．Random submission of documents, tools and spare parts list:
| Serial number | Material (data) name | The number of copies | Submission time | Remarks |
| 1 | Special debugging and maintenance tools | 1 / stand | Delivery time | Six angle wrench 1 sets / table |
| 2 |
Equipment operation manual: (including the following)； 2.1 equipment instructions and instruction manual; 2.2 equipment repair and maintenance manual: Brief introduction to the working principle of equipment;Schematic diagram of mechanical layout and component assembly; Lubrication maintenance specification; |
1Set | Prior to delivery or delivery of equipment | Electronic document |
| 3 | Packing list and product qualification certificate | Delivery time | ||
| 4 | Electrical schematics, PLC program | 1 / stand | After receiving the full payment | |
| 5 | Wearing parts and spare parts drawings | 1 / stand | Delivery time | Parts of the vulnerable parts to provide PDF size drawings |
| 6 | Tooling: Fengong wheel wheel cathode package 23 x 23, 25 x 25 each for each one; the negative Fengong wheel 21 x 21 bags, 23 x 23 each for each one | 4副 | Delivery time | PDF size drawings |
6.2．Acceptance documents: equipment acceptance documents, final acceptance documents.
6.2.1．Acceptance model: according to the technical agreement of the models in the incoming size.
6.2.2．Acceptance result: according to the acceptance of the technical agreement.
6.2.3．Acceptance criteria:
6.2.3.1．Pre acceptance at the scene of Party B；
6.2.3.2．The equipment is complete and in good condition, which is in accordance with the relevant provisions of the contract and technical agreement.；
3.2.3.3．Pre acceptance of the main equipment of the function, technical indicators and the appearance of the acceptance of the pre acceptance unqualified, proposed by Party A in accordance with the requirements of further adjustment, the adjustment is completed through the consent of party a delivery；
6.2.3.4.Summary of the formation of the pre acceptance；
6..2.4.Final acceptance criteria
6.2.4.1.The materials used in the acceptance test machine are in accordance with the requirements of this agreement.；
6.2.4.2.Continuous production of equipment for a week after the formal acceptance, acceptance of continuous operation for 2 hours；
6.2.4.3.Inspection and acceptance by the two parties designated engineering and technical personnel to participate in and jointly signed acceptance report.
7,Party A and Party B's rights and obligations:
| Serial number | Project | Responsible party | (note "," said bear party) | |
| First party | second party | |||
| 1 | Basic construction | О | When needed, please implement | |
| 2 | In the seller's site to adjust the material | О | To provide the seller's notice | |
| 3 | Transport | О | ||
| 4 | Unloading | О | Position and fix. | |
| 5 | Equipment supporting conditions | О | ||
| 6 | Air piping construction | О | Requirements for pneumatic stability, gas source to meet the requirements of the relevant parameters. | |
| 7 | Electrical construction | О | Requires independent power switch | |
| 8 |
Primary wiring Air source nozzle |
О
|
Requires independent air switch and air source interface. | |
| 9 |
Two wiring Outside of the wiring Cable preparation |
О | Ground pipe line. | |
| 10 | Installation and commissioning | О | О | Coordinate with the operation, maintenance and technical personnel.. |
| 11 |
Training: 11.1 training operator and maintenance personnel Operation of the device, the maintenance of the staff can be correctly and quickly Handling equipment failure; 11.2 training content including the whole control system, Maintenance of mechanical system and provide training information Material; 11.3 training effect: the operation personnel skilled operation, Maintenance personnel to deal with common failures. |
О | О |
The buyer needs to specify the operator, Maintenance personnel. And fixed, can not arbitrarily change; provide two free training opportunities (the buyer training), the three charges: travel costs. |
| 12 |
Confidentiality clause: 12.1 any technical information provided by the other party to the other party Data file has the obligation to keep confidential, without the other partyLicensing, not in any way transmission or leakageTo the third party; 12.2 the buyer's commitment not to own, nor allow itHe's third square imitation of the equipment, otherwise bear. So all the losses caused by the seller. |
О | О | |
|
13
|
After sales service: 113.1 from the date of final acceptance of the date of signature, One year, the seller is responsible for the failure of non - free and Shi Baoxiu (the Seller shall, after receiving the notice of the buyer； 48 hours to the buyer's scene; 13.2 more than one year, the Seller shall promptly repair, Charge only for cost; |
О
|
О |
Ball screw and linear bearing Normal use cases without fault Time is 80000 hours. |
| 14 |
Product update: Due to the seller's technical development, equipment upgrading and performance improvement, should be the buyer's request to the seller should be responsible for the upgrading, the seller only charge the cost of transformation |
О | О | |
8,Intellectual property rights
8.1. The intellectual property contained in this agreement involves the product modeling and Party A shall provide design drawings and other data for the Party of the first part, without the permission of Party A, Party B shall not leak to any companies and individuals, by Party B is responsible for all the losses or resulting; Party A only agreed to Party B based on this technical agreement under the purpose of use provided by Party A to all the data and information
8.2. Party B agrees that it will not provide the design drawings and other information or information to other purposes other than the technical agreement. Otherwise Party A has the right to hold Party B's corresponding responsibility
5.3. without the approval of Party A, it is forbidden to supply other customers except Party A or party a designated by Party A in the direction of Party A, otherwise all direct and indirect losses will be made by Party B.
8.4.The intellectual property of the equipment is owned by Party B, and Party A promises not to be on its own, nor does it allow any other third party to copy the equipment, otherwise it will bear all the losses caused by Party B
9.Dispute resolution
Disputes relating to or caused by this Agreement shall be settled through consultation or mediation. If consultation or mediation within two months without obtaining any acceptable to both sides of the results, the dispute should be settled by arbitration, the arbitration on the basis of the the people's Republic of China Contract Arbitration Ordinance.
10. Breach of contract and liability
Both parties shall strictly perform their respective obligations, in a breach of the basic terms and conditions of the agreement of, the other party is entitled to terminate the agreement, and have the right to claim to the other party, execute the claim amount according to the economic contract law of the relevant provisions.
11. Other
11.1This Agreement and its annexes as the basis and the contract equipment manufacture and acceptance are equally valid；
11.2.Two copies of this agreement, Party A holds a copy of the. From the date of signature of the authorized representatives of the two parties, the date of the seal of official entry into force.
11.3.This technical agreement negotiation.
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
