5 PPM Battery Production Equipment Square Lithium Battery Laminating Machine
I. equipment profile:
1 overview
This machine is specially designed for the coating of battery cell shell. It is suitable for square battery cell products to cover with a circle of glue.
1.1 gluing process: after gluing, battery insulation cover 0.5mm grows on the upper edge of the tape; It is required that the sealing should be tightly fitted without lifting, please see the following figure for details:
1.2 the model of adaptive battery is as follows: the gluing machine should be able to complete two models (42173255), refer to the following figure for details.
1.2 the accuracy deviation of film sticking is ≤0.5mm (if the accuracy of incoming material of the battery is qualified). There are no wrinkles and no obvious bubbles on the surface of film sticking battery (the diameter of a single bubble is <2mm, and the diameter of a single bubble is <5).
1.3 production beat: 5PPM (applicable to all types of batteries).
1.4 the equipment shall be operated by one person and can be used alone or connected with the pipeline.
2. Process parameters and workflow
2.1 main technical parameters
|
Machine specifications project |
ZDAE11A2-00 | |
|
The skill
art
ginseng
The number |
Efficiency (PPM) | 5PPM |
| Fixture width adjustable range | Replacement, refer to the housing model | |
| Auxiliary time (S) | 2 (feeding time) | |
| Compressed air system | Air source party a shall provide 0.4-0.6mpa dry air | |
| Total power (kw) | 1.2 | |
| Normal operating power (kw) | 1 | |
3 equipment composition
3.1 the composition is shown below
| The serial number | System composition | The system configuration | The number of |
| 1 | Feeding component | 1 set of | |
| SMC cylinder - | 1 | ||
| Linear guide rail - silver plating | 2 | ||
| 2 | Tape components | 1 set of | |
| SMC cylinder - | 2 | ||
| Linear guide rail - silver plating | 2 | ||
| Tape pressure claw | 1 | ||
|
Pressing cylinder -SMC
|
2 | ||
| 3 | Tape drop-down assembly | 1 set of | |
| Servo motor - inwitten | 1 | ||
| Linear guide rail - silver plating | 2 | ||
| Synchronous belt | 1 | ||
| coupling | 1 | ||
| Clamping cylinder -SMC | 2 | ||
| 4 | Glue off assembly | 1 set of | |
| Rodless cylinder -SMC | 1 | ||
| The blade | 1 | ||
| The base | 1 | ||
| 5 | Package plastic components | 1 set of | |
| SMC cylinder - | 2 | ||
| Linear guide rail - silver plating | 2 | ||
|
Package plastic roller
|
6 | ||
| 6 | Battery propulsion unit | 1 set of | |
| Servo motor - inwitten | 1 | ||
| Linear guide rail - silver plating | 2 | ||
| coupling | 1 | ||
| Ball screw | 1 | ||
| Push board | 1 | ||
| 7 | Locate the component | 1 set of | |
| Stepper motor - grind control | 1 | ||
| Linear guide rail - silver plating | 2 | ||
| Synchronous belt | 1 | ||
| 8 | Side adhesive assembly | 1 set of | |
| SMC cylinder - | 4 | ||
| Linear bearing - silver loading | 2 | ||
| Rubber roller | 4 | ||
| 9 | Battery mobile module | 1 set of | |
| Rodless cylinder -SMC | 1 | ||
| Guide rod cylinder -SMC | 1 | ||
| Machined part | 1 | ||
| 10 | The operating system | 1 set of | |
| Touch screen - kunlun tong tai | 1 | ||
| 11 | Control system | 1 set of | |
| PLC - omron | 1 |
3.2 main structure description
3.2.1 feeding component: the initial positioning mechanism for feeding. The aluminum battery is placed on the feeding mechanism manually. The positioning block is made of POM plastic to protect the battery from abrasion.
3.2.2 positioning component: the mechanism for accurate positioning of aluminum battery before laminating, and the servo motor drives the pull plate to push the battery to an accurate position.
3.2.3 adhesive assembly: manually place the adhesive tape into the reel to be fixed, clamp the cylinder to tighten the adhesive tape, the adhesive opening mechanism to open the adhesive tape, and the rodless cylinder to drive the blade to cut off the adhesive tape.
3.2.4 adhesive pulling assembly: the servo motor drives the clamping jaw to move up, and the adhesive tape is clamped down to pull the adhesive tape out of the set length.
3.2.5 adhesive package: the adhesive tape is clamped down and pulled apart. The servo motor pushes the aluminum battery forward to form a side u-shaped adhesive package. After arriving at the position, the upper and lower pressure rollers move respectively to attach the adhesive tape to the aluminum shell. On the two sides, the press roller moves separately and sticks the rubber belt on the side of the aluminum shell.
.6 package side tape component: when the battery is in place, the upper and lower cylinder moves to wipe the upper and lower tape, and the bottom cylinder moves to wipe the bottom tape.
3.2.7 battery propulsion mechanism: the servo motor drives the ball screw to push the battery forward, tape is attached, and the battery push plate can be replaced according to the battery size.
3.2.8 battery displacement mechanism: after the battery is wrapped in the u-shaped tape, the displacement mechanism presses down to locate the battery, and the rodless cylinder moves to move the battery one distance to the test station.
3.2.9 control system: the electrical panel is installed independently in the electrical box, with leakage switch, dc stability power supply and other power circuit components, control PLC, relay, motor control device, etc. And external connection, using connectors and terminal table. PLC adopts omron. The ceiling of the power cable is partially perforated. Cables and air ducts between other equipment are wired and piped below.
5 energy media
5.1 the power supply
5.1.1 voltage: AC220V± 10% linear phase instantaneous change of 0.5s less than 1%.
5.1.2 frequency: 50Hz±1Hz.
5.2 the air
5.2.1 pressure: air source party a shall provide 0.4-0.6mpa dry air.
5.2.2 capacity: 15L/min.
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
