High Efficiency Car Battery Production Line Ribbed Spot Welder Convenient Adjustment

High Efficiency Car Battery Production Line Ribbed Spot Welder Convenient Adjustment

1. Technical requirements of rib frame spot welding machine

1.1. The machine is suitable for welding the steel heel pole lug. It is mainly aimed at the welding work of the battery bar and pole ear connecting plate. The feeding manipulator catches the connecting plate at the welding place, manually places the bar in the positioning fixture, the resistance welding head moves to weld it together, and the manipulator grabs the welded reinforcing frame and automatically cuts the material. The machine has stable performance, high efficiency and convenient adjustment when changing the model.

1.2. Work process: automatic feeding manipulator stiffened plates will even caught the spot welding place to artificial will be reinforced in the positioning fixture, clip a clamping cylinder will bring fixture clamping positioning and jack-up cylinder and fall - welding head drop will be reinforced and the steel plate welding to complete - cylinder down even reinforced plate positioning point - the manipulator to the welded steel frame clamp put it in the orbit.

1.3. Product model and specification: (unit: mm)m)

1.4. When replacing the model, just change the fixture, and adjust the welding machine to the position with the hand screw for easy adjustment.

1.5. Easy to take materials, the welded frame will slide out of the frame through the track.

1.6 manual operation adopts sitting posture, the height of the workbench is 700mm, to reduce the labor intensity of operators.

1.7. The machine adopts automatic feeding method for feeding the wired plate.

1.8. The welded frame shall be clamped out by the manipulator and placed on the feeding trolley.

1.9. Equipment assembly drawing

2. Specification of frame spot welder

2.1. Table of main parts of ribbed spot welder equipment

2.3.1. Rack system: made of 40*40*3 square pass welding, surface baking paint, the main color of the equipment appearance is gsb05-1426-2001 8 PB07 light (iron) blue color. The substrate is electroplated with 25mm steel plate, and the material boxes on both sides are used for reinforcing. The overall appearance is beautiful and the structure is stable.

2.3.2 fixture system: adopt cylinder positioning and clamping, and place a magnet under the connecting plate at the bottom of the connecting plate. Manually put the positioning plate with the rib in the middle together with the connecting plate, then press the button to start welding. After the welding is completed, the connecting plate positioning plate is driven by the cylinder to retraction.

2.3.3. Welding system: it is used to weld the connecting plate and the ribs together. One side is fixed and the other side is adjustable with lead screw.

2.3.4 feeding manipulator: the manipulator will remove the rib frame after welding, remove the rib frame from the fixture through the clamping cylinder, and then place it on the loading truck.

2.3.5. Material carriage: made of 40*40*3 square welding, surface paint, casters with brake.

2.3.6. Connecting plate feeding system: the pole lug is put into the connecting plate feeding system manually, and 780 pieces can be put in each time. The pole lug support plate is driven by the motor to move the height of the connecting plate one at a time.

2.3.7. Ramping feeding system: the ramping plate taken out by ramping plate feeding system is sent to the ramping manipulator.

2.3.8 connecting plate feeding manipulator: the connecting plate delivered in place by the stepping feeding system will be sent to the positioning fixture. The connecting plate will be sucked up by the electromagnet and then rotated 90 degrees with the rotating cylinder.

2.3.9. Control system: independently install the electrical board inside the machine, which is equipped with leakage switch, dc stability power supply and other power circuit components, control PLC, solenoid valve control device, etc. And external connection, using connectors and terminal table. PLC adopts omron. Cables and air ducts between other equipment are wired and piped below. The entire control system, switch, plug, socket use dust treatment, to prevent electrical short circuit.

2.4. Energy media

Against 2.4.1. The power supply

2.4.1.1. Voltage AC380V, single phase, frequency 50HZ; Voltage fluctuation is less than ±10%.

2.4.2 air

2.4.2.1. Pressure 0.4 ~ 0.6mpa, clean dry compressed air.

2.4.2.2. Traffic 30 l/min.

2.4.3 cooling water

2.4.3.1 ordinary tap water.

Cooperation commitment

1. New equipment promise

Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.

2. Confidentiality commitment

Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.

3. After-sales service commitment

(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;

(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh

(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.