PLC Touch Screen Automatic Lamination Machine Line Pole Quality Detector
1. Design requirements of the quality inspection machine for battery electrode:
1.1. Based on the quality inspection requirements of sintered battery electrode plate provided by sichuan changhong power supply customer, this equipment designs and manufactures a battery electrode plate inspection machine. By using the CCD imaging principle, the electrode plates with powder, scratch, crack, sampling and other surface quality problems are selected and qualified products are collected into the material box.
1.2. Process flow:
1.3. Production capacity and process parameters of the battery electrode quality inspection machine: the production speed of the electrode plate is adjustable with 20 pieces /min.
1.4. Schematic diagram of equipment
2. Main equipment configuration
| NO. | System composition | The system configuration | Quantity |
| 1 | Rack system | Rack components | 2 |
| The base plate | 2 | ||
| 2 | Feeding system | Bin components | 4 |
| Jack assembly - motor | 1 | ||
| Brush component | 1 | ||
| The sensor | 2 | ||
| cylinder | 1 | ||
| 3 | Station 4 suction cup system | Servo motor | 1 |
| Chuck components | 4 | ||
| CAM splitter | 1 | ||
| Position 4 rotary valve | 1 | ||
| Back to the table | 1 | ||
| 4 |
CCD detection system
|
The CCD | 2 |
| stents | 2 | ||
| The light source | 2 | ||
| 5 |
Conveyor belt system
|
Positioning fixture | 12 |
| Conveyor belt | 1 | ||
| coupling | 1 | ||
| Machined part | 1 set of | ||
| Stepper motor | 1 | ||
| 6 | Blanking collection system | Bin components | 4 |
| Jack assembly - motor | 1 | ||
| Brush component | 1 | ||
| The sensor | 2 | ||
| cylinder | 1 | ||
| 7 |
Blanking manipulator system
|
Servo motor | 2 |
| coupling | 2 | ||
| Linear guide | 4 | ||
| Vacuum suction cups | 8 | ||
| Ball screw | 2 | ||
| cylinder | 2 | ||
| 8 | Electrical system | PLC | 1 |
| extension | 2 | ||
| Touch screen | 1 | ||
| Electrical components | One batch | ||
| The computer | 1 set of | ||
| 9 | The software system | Image processing software | 1 |
| Database storage system software | 1 |
3. Equipment technical parameters
| Machine specifications project | ZCCF02A |
| vacuum | ≤-88KPa |
| Total power (kw) | AC220V,50HZ 3KW |
| Normal operating power (kw) | AC220V,50HZ 2KW |
| The weight | 1.5T |
| Device rotation rate | 95% |
| Equipment pass rate | 98% |
206/5000
4. Main equipment components
This equipment mainly USES CCD imaging principle to take photos on the surface of the pole, and compares it with the standard pole to judge whether it is qualified or not. When there is no pole, the material box can be automatically switched. The manipulator sucks up the pole sheet from the material box and turns it 90 degrees. CCD detects the bottom of the pole sheet and turns it 90 degrees. Qualified products continue to move on the conveyor belt to the above detection station, after the detection automatically sent to the discharging station, qualified products into the material box, unqualified products into the waste box.
4.1 frame system: 4080 square pass welding is adopted, which is firm and reliable, and the appearance of sheet metal seal can effectively prevent dust from entering.
4.2 feeding and discharging system: the universal material box of laminating machine and sorting machine is adopted, and the two stations are exchanged to realize continuous production. The material sensor is equipped at the bottom of the material box to automatically alarm and automatically switch the material box.
4.3 CCD pole slice detection system: CCD imaging system is adopted to detect the battery pole slice. The detection contents are as follows.
| NO. | Test content | Detection effect comparison |
| 1 |
Demineralization on the surface of the pole sheet: the material powder on the surface of the pole sheet falls off
|
|
| 2 |
Edge dedusting: dedusting of the edges of the surface of the pole during blanking or transportation |
|
| 3 |
Bubble point: defect of a material on the surface of a polar sheet caused by the bursting of a bubble after pulping
|
|
| 4 | Crease: material on the surface of the pole appears to crease, crack. |
4.4. Rotary feeding manipulator system: precise CAM divider is used for 4 positions rotation, 1 position pole piece feeding, 2 positions CCD detection, 3 positions qualified products are put into the conveyor belt fixture, 4 positions unqualified products are put into the scrap box.
4.5 conveyor belt system: the servo motor drives the conveyor belt to set distance, and the conveyor belt is equipped with a fixture, which can effectively locate the pole piece.
4.6 feeding manipulator system: the servo motor or rodless cylinder drives the sucker manipulator to move on the guide rail and automatically sucks up the pole plate and puts it into the corresponding feeding box.
4.7. Upper cover system: adopt sheet metal welding structure, beautiful shape, adopt unique sealing structure design, effectively prevent dust from falling into the equipment.
5. Environmental requirements
Please provide the following energy medium
5.1 the power supply
5.1.1 voltage AC220V± 10%
5.1.2 frequency 50 hz + 1 hz
5.2. Temperature: 5-35℃
Storage temperature: 0-40℃
5.3. Air source: 0.4-0.6mpa
5.4 humidity 30-80% but should not dew.
5.5 there is no corrosive gas, liquid or explosive gas on site
5.6 equipment color requirements: according to the color plate or color number provided by party a, the computer is white.
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
