Cadmium nickel battery, iron nickel battery, zinc nickel battery plate assembly line, assembly line
1. Bag battery plate assembly line design requirements
Function
1.1, The device will automatically put volume coil steel belt into the machine, artificial wear the steel belt into automatic steel box forming welding machine SongLiaoKou can, by with automatic feeding manipulator pressure steel (steel band shearing length required by the customer) products to set parameters, cutting the steel belt pressure molding (steel belt after forming the shape of "U" is the "muscle").Grasp the reinforcement manipulator reclaimer, wait.Steel sheet box made stepper motor action moving up, manipulator automatic grab even steel plate material, in feeding, dial expect a forward, take expect a grab bar manipulator, automatic welding, automatic molding steel box into continues the frame will be automatically according to the order in same direction (around 100 pieces per batch), neat to cycle to work.(note: in the process of running the stiffened plate feeding with grab bar manipulator movement is synchronous work, in order to improve the production efficiency)
1.2, Efficiency: welded steel box 10 piece/ min, a reinforced frame about 6 seconds.
1.3, Technological process:
1.4, Features: one worker can operate, artificial operation on the whole plate of strip steel, steel plate by manipulator automatic grab, automatic molding, automatic flattening, automatic assembly fixed, reinforced frame welding a survival, convenient and reliable operation, reduce the manual operation and the intensity of labor, high efficiency.
2. The main technical requirements and parameters:
2.1, Reinforcement materials: 0.5 mm x 14 mm x L, every dish weighs about 10 ~ 30 kg.
2.2, Molding length: 90 ~ 255 mm.
2.3,Reinforced frame length 120 ~ 290 mm, width 85 ~ 175 mm is adjustable.
(single head) :
2.4, spot welding, the total thickness of 3 mm or less.
2.5, Spot welding machine: the sea billiton spot welding machine.Power AC380V plus or minus 10%, 50 HZ + 5% for HZ.The maximum power output of 25 kva.Welding schedule 25 mm.Welding center distance is adjustable.(two)
2.6, Reinforcement, the reinforcement plate per piece by manipulator automatic grab on material, welding equipment automatically removed parts, automatic in order after the same neat, easy to transport and process using under (around 100 pieces per batch), after the count report to the police.
2.7,Spot welding is firm and reliable.
2.8, Positioning fixture locating reliable, durable, easy disassembly.
3. Automatic steel box forming welding machine main components
3.1A diagram,equipment:
3.2,Equipment technical parameters
Machine specifications Item |
||
Technical parameters | efficiency | 10Piece/min |
The total power(kw) | 55kw | |
Normal operation of the power(kw) | 52kw | |
Other energy | Dry compressed air source | |
The weight | About 8 tons | |
size | L7500mm*W2300mm*H4000mm |
3.3,Equipment main components
NO | System composition | The system configuration | Quantity |
1 | Rack system | 1Sets | |
4040 square welded frame structure | 1 | ||
The base plate | 1 | ||
2 | Rolling component | 2Sets | |
Rolling machine | 2 | ||
3 | Cut the molding components | 2Sets | |
The hydraulic system | 1 | ||
Up and down forming die | 2 | ||
Molding hydraulic cylinder | 2 | ||
4 | Welded components | 1Sets | |
Spot welding machine | 2Sets | ||
The welding mechanism | 2 | ||
The welding mechanism | 2 | ||
5 | Feeding regulating components | 1Sets | |
Linear guide of silver | 2 | ||
Positive and negative adjustment screw | 2 | ||
Adjust feeding mechanism | 2 | ||
Steering mechanism | 2 | ||
6 | Automatic feeding component | 1Sets | |
cylinder | 3 | ||
Linear guide of silver | 2 | ||
7 | Plate assembly component | 1Sets | |
Plate transportation agency | 1 | ||
Material feeding | 1 | ||
8 | Plate roller components | Single column hydraulic press | 1Sets |
Plate fixture | NSets | ||
9 | Multipoint welding components | 1Sets | |
Spot welding machine | 2Sets | ||
The welding mechanism | 2 | ||
The welding mechanism | 2 | ||
10 | Automatic blanking components | 1Sets | |
Step into the receiving institutions | 1Sets | ||
11 | The operating system | PLC-Omron | 1Sets |
Touch screen | 1 |