Premium Porous Foam Nickel Nickel Metal Foam - Electrochemical Electrode Catalyst Support for New Energy Applications - Electrochemical Electrode Catalyst Support

As an advanced functional material in the porous metal family, our premium porous foam nickel is manufactured via high-tech deep processing, forming a 3D fully interconnected network structure. This innovative material combines the inherent excellent physical and chemical properties of nickel with the advantages of a porous structure, featuring ultra-low density, ultra-high porosity, large specific surface area, and superior thermal conductivity. It is a versatile functional new material widely used in new energy, chemical engineering, electrochemical engineering, and functional materials fields, favored by global high-tech manufacturers and research institutions.

• 3D Interconnected Porous Structure: Features a homogeneous 3D network with 96-98% ultra-high porosity, enabling stable flow of gases and fluids, and excellent filtering performance.
• Ultra-Lightweight: Bulk density is only 1/50 of solid nickel, with a specific gravity of 0.2-0.3—1/4 that of water, 1/3 of wood, 1/10 of aluminum, and 1/30 of iron, reducing overall product weight without compromising performance.
• Superior Physical Performance: Retains nickel’s inherent properties, with strong thermal conductivity, sound absorption across a wide frequency range, and good machinability—easily cut, bent, and bonded.
• Large Specific Surface Area: The porous structure provides an extremely large specific surface area, optimizing catalytic efficiency, electrode performance, and energy conversion rates in various applications.
• Durable Metallurgical Structure: Nickel skeletons are hollow and metallurgically bonded, ensuring structural stability, corrosion resistance, and long-term reliable operation in harsh environments.

Ideal for nickel-metal hydride (Ni-MH), nickel-cadmium (Ni-Cd), and fuel cells as positive/negative electrodes, doubling battery performance. Foam nickel-carbon composite electrodes are perfect for lithium batteries, widely used in mobile phones, laptops, electric scooters, e-bikes, hybrid electric vehicles, electric toys, cordless power tools, and electronic digital products.

Used as catalysts, catalyst supports, and filtration media in separators—including oil-water separators, oil-gas separators, automotive exhaust purifiers, air purifiers, electronic cigarettes, and range hoods. Its large specific surface area reduces energy consumption and improves operational efficiency.

Applied in hydrogen production by electrolysis, electrocatalytic processes, and electrochemical metallurgy, significantly enhancing energy efficiency and reaction rates.

Serves as both a thermal conductive material and a high-efficiency "wick" for heat pipes, multiplying heat transfer efficiency in thermal management systems.

Utilized as sound-absorbing material for wave energy absorption, noise reduction, vibration damping, electromagnetic shielding, stealth technology, flame retardancy, and thermal insulation in industrial and aerospace fields.

• Customization Options: Tailor thickness, size, porosity, surface treatment, and cutting shapes according to drawings or application requirements, supporting small-batch customization for R&D and large-volume production.
• Quality Assurance: Manufactured via precision processing, each batch undergoes strict inspection for porosity, structure uniformity, and performance stability, complying with international industrial standards.
• Sample Policy: Free samples available for quality testing and R&D verification (sample shipping fee borne by the buyer; fee refundable on bulk orders).
• MOQ & Delivery: Flexible MOQ (50 pieces for standard specifications); bulk production lead time 10-20 working days, with fast global shipping via DHL/FedEx/UPS.
• Technical Support: Our professional team provides one-on-one technical consultation, assisting with material selection and application optimization for your specific projects.

• Technical Datasheet: Includes assembly guides, material safety info, and compatibility notes.
• Expert Assistance: Our team of battery engineers is available to help select the right kit for your specific chemistry or test setup.
• Fast Shipping: In-stock kits ship within 24 hours; custom orders delivered in 5-7 business days.