Fully Automatic Prismatic Cell Manufacturing Battery Cell Assembly

Fully Automatic Prismatic Battery Cell Assembly Line

1. Product Overview​​

Our ​​Fully Automatic Square Battery Cell Assembly Line​​ is a ​​high-efficiency, precision-engineered production system​​ designed for ​​mass manufacturing of prismatic lithium battery cells​​. Supporting ​​both same-side and double-side electrode tab configurations​​, this automated line integrates ​​hot pressing, ultrasonic welding, laser welding, and hermetic sealing​​ processes to deliver ​​consistent, high-quality battery cells​​ for EV, energy storage, and industrial applications.

​​2. Key Features​​

Dual-Process Flexibility​​:

• ​​Same-Side Electrode Tab & Single Top-Cover Process​​
• ​​Double-Side Electrode Tab & Single Top-Cover Process​​
  High-Speed Production​​:
• ​​Same-Side​​: 12–40 PPM (Pieces Per Minute)
• ​​Double-Side​​: 8–30 PPM
  Wide Compatibility​​:
• ​​Cell Dimensions​​:
  • Same-Side: ​​L (20–350mm) × W (25–85mm) × H (90–250mm)​​
  • Double-Side: ​​L (150–400mm) × W (25–80mm) × H (80–250mm)​​
• ​​Process Options​​: ​​Winding or Stacking​​
  End-to-End Automation​​:
• ​​Fully integrated processes​​ from cell pairing to final helium leak testing.

​​3. Core Equipment & Functions​​

​​4. Technical Advantages​​

​Precision Engineering​​: ±0.1mm alignment tolerance for ​​zero-defect welding​​.
Modular Design​​: Easy adaptation to ​​custom cell sizes​​ and production needs.
​​Industry 4.0 Ready​​: ​​IoT-enabled monitoring​​ for real-time process optimization.

​​5. Applications​​

• ​​Electric Vehicles (EVs)​​: Prismatic cell production for ​​battery modules/packs​​.
• ​​Energy Storage Systems (ESS)​​: Grid-scale and residential battery manufacturing.
• ​​Consumer Electronics​​: High-capacity batteries for power tools and devices.

​​6. Why Choose Our Assembly Line?​​

• ​​Turnkey Solution​​: From ​​raw cells to sealed units​​—fully automated.
• ​​Scalable Output​​: Adjustable PPM to match ​​high-volume demands​​.
• ​​Global Standards​​: Complies with ​​ISO 9001, UL, and CE certifications​​.