High Capacity Lithium Ion Battery Assembly Line Pole Ear Forming Machine
The equipment can be used for the forming of flexible packaging battery polar ear, mainly including the following processes:
Unwinding - dedusting - preheating - rubber (upper and lower two layers) - hot pressing - rubber cutting - secondary hot pressing - driving - cutting - (plate cutting) - winding - (plate products into the collection box).
Product features:
1.1 the machine is driven by stepping motor and controlled by man-machine interface. It is easy to operate and only needs one person.
1.2 high efficiency, maximum daily production of 10-15(2mm) million pieces;
1.3 applicable to a wide range of products, different length adjustable, width adjustment only need to replace the guide roller and feeding plate.
1.4 the device is fully functional, applicable to plate type pole ear, disc type pole ear, PET film can be wrapped, closed with isolation paper.
2. Specifications of incoming materials
| W | H | Inner diameter of coil incoming material | Outside diameter of coil incoming material | |
| Units: mm | ||||
| Polar ears (aluminum tape, nickel tape) | 1.5-30 | 0.05-0.2 | 100 | Max:400 |
| Very ear glue | 3-10 | 0.03-0.12 | 3”(76) | Max:300 |
3. Technical parameters
|
Machine specifications project |
parameter | note | |
| 1 | Whole row of pole ear width | 100-130 mm |
According to the customer laser nickel width
|
| 2 | Belt width | 3-6mm | |
| 3 | Stick adhesive quantity | Article 10 to 30 | Depending on the width of the polar ear |
| 4 | capacity | 10-150000 (2 mm) |
According to width and hot pressing time (20 hours)
|
| 5 | Plate cutting precision | Less than 0.5 mm | |
| 6 | Cutting and precision | Less than 0.3 mm | |
| 7 | Tape coincidence accuracy | Less than 0.1 mm | |
| 8 | Receiving way | Cut or reel | |
| 9 | Hot-pressing temperature | 20-200 ℃ is adjustable | |
| 10 | Temperature control accuracy | + / - 1 ℃ | |
| 11 | Equipment size (mm) | 3500*1200*1700 | |
| 12 | Equipment power | 4KW | |
| 13 | PET film width | 100-130mm | optional |
| 14 | Closing paper | 4-10mm | optional |
4. Structural functions
The equipment includes the following systems:
4.1 unwinding system: the ac motor rotates, and the reel drives the feeding plate to rotate in reverse to maintain the coil tension. 4.2 transition roller system: adopt precision low-friction bearing, hard oxidized aluminum alloy transition roller, the transition roller before the first hot pressing adopts brass material, replace the transition roller according to different specifications of aluminum belt and nickel belt.
4.3 primary heat pressing system: omron precision temperature controller is used to control the temperature of the heating plate, and the cylinder drives the upper and lower pressing plates to heat up the polar ear glue.
4.4 pole lug adhesive feeding system: driven by a precision stepping motor, pole lug adhesive feeding is driven by ball screw.
4.5 secondary thermal pressing system: omron precision temperature controller is used to control the temperature of the heating plate, and the cylinder drives the upper and lower pressing plates to heat up the polar ear glue.
4.6 drive system: driven by precision stepping motor, the rubber roll rotates to drive the length of the pole ear after thermal bonding.
4.7 cutting system: the fixed-length cutting cylinder drives the cutting knife to cut off the pole ear, and the cutting knife has a long life. Repeatable grinding.
4.8 cutting system: a rotary blade is used to cut the pole ear glue, and the roller drives the pole ear forward.
4.8 charging system: the ac motor rotates, and the aluminum alloy feeding reel drives the feeding plate to rotate in reverse to maintain the coil tension.
4.9 frame system: square welding structure, firm and reliable, surface baking paint, color customized according to customer needs. The substrate is made of 25mm thick steel plate and its surface is electroplated.
4.10 control system: omron PLC control, high degree of automation.
4.112 operating system: adopt kunlun tongtai touch screen, the interface is clear, intuitive and beautiful, and the data can be set.
4.123 system configuration:
| The serial number | The name of the | place of origin |
| 1 | The controller | omron |
| 2 | I/O extension | omron |
| 3 | Communication module | omron |
| 4 | Touch screen | Kunlun pass ty |
| 5 | The thermostat | omron |
| 6 | I/F conversion module | Rhett cyber |
| 7 | Pneumatic components | CHELIC及CKD |
| 8 | Linear guide | HIWIN |
| 9 | Ball screw | HIWIN |
| 10 | Photoelectric sensor | SUNX |
| 11 | Stepper motor | R control |
| 12 | The three-phase motor |
5. Product use environment
Compressed air: 0.4 ~ 0.6mpa (4-6kgf/cm2), the flow rate of each piece of compressed air is 10L/min, the utilization rate is 50%
Ambient temperature: 20 ~ 35℃
Relative humidity: 5 ~ 55% HR
Power source: AC220V, single-phase; Voltage fluctuation is less than ±10%; Power supply: 3KVA
1. New equipment promise
Our company guarantees that all the components of equipment will be in completely new condition, none used components.
2. Confidential commitment.
Our company promises that without the written permission, all the technical information and business information of client will not be leak to any third parties.
3. After-sales service commitment
Our company provide one year warranty begin from date of site acceptance test, the maintenance cost is exempted during the warranty period, the wearing parts of the equipment and parts damaged by improper use or force of majeure is excluded from warranty. If the equipment occurred disfunction and need repair by seller after the expired of warranty, the cost negotiated by both sides.
