Pole Automatic Powder Brush 1200KG, Automatic Car Battery Production Line
I. equipment overview
This equipment is mainly used for extremely clean powder on the surface, the artificial plate will have been loaded in the box on the automatic feeding station (double location transformation) to each other, through the vacuum suction cup pole piece below the conveyor belt, absorption by magnetic force (or vacuum) sheet was adsorbed on the conveyor belt, conveyor belt under the pole piece to brush powder location, after when the brush below, magnetic disappeared, pole piece above the conveyor belt, by magnetic force to move forward to brush the top location, automatic brush, brush after after roller, automatic blanking (double location blanking).
II. Technical parameters and workflow
2.1 efficiency: 25-30ppm.
2.2 technical parameters of the equipment
project |
ZCAD04C2-00 | |
Technical parameters | Efficiency (PPM) | 25-30 |
Suction plate can be replaced | Adjustable or replacement, reference pole model | |
Product specification | Length (H): 50-220mm; Width (L): 70-150mm; | |
Cleaning scope | 300 mm is adjustable | |
Compressed air system | 0.6mpa dry, clean and stable air source, air source provided by party a | |
Equipment failure rate | Less than or equal to 5 percent | |
Total power (kw) | 4 | |
Normal operating power (kw) | 1.5 |
The equipment consists of rack components, automatic feeding components, feeding components, brush powder components, dust removal components, burr components, cover components, control system components..
3.1 frame components: composed of 40*40 aluminum profiles, the large plate for A3 phosphating black treatment. Sheet metal parts surface baking paint treatment, color label no. : 7302.
3.2 automatic feeding component: the feeding component is composed of two feeding boxes, one feeding box and one feeding box for material preparation. When the one feeding box is used up, the equipment will automatically switch the feeding box and give an alarm to remind the feeding box.
3.3 feed components: motor drive belt rotation, feeding devise after suction to the conveyor belt below sheet, rely on the magnetic pole piece automatically to absorb and with the belt forward movement, when after the brush brush powder body automatically under the sheet surface dust, when to meet material on the belt above, no magnetic adsorption, a piece of land on the belt, belt drive the pole piece to brush powder brush position.
3.4 upper brush powder component: it is composed of a motor and a glass fiber brush, etc. When the pole piece is fed into the transmission component by the feeding component, the rotating motor drives the glass fiber brush to brush the dust on the pole piece down and absorb the dust
3.5 receiving components: receiving component is composed of double box, a feeding box, a spare material box, when a box of material, after the expiration of the equipment automatic switch material box, and alarm to remind more refueling box, automatic jack-up institutions for receiving station, to rise to station level pole piece automatically, each must have automatic falling when sheet, at the same time the side have a piece of institutions, each receive a piece, finishing pole piece at a time
3.6 vacuuming components: mainly by the vacuum cleaner components, responsible for the waste powder produced will be sucked out, the vacuum cleaner is connected to the machine, when the waste powder is more than the need to play the vacuum cleaner's waste compact can be cleaned.
voltage | power | The suction | Air volume | The weight of the | The noise | size |
380V | 2.2KW | 22KPA | 306m3/H | 40KG | 72DB(A) | 660*430*700 |
3.7 control system: the control system is mainly composed of a touch screen, and the control actions will be displayed on the touch screen.
Main components of the equipment
The serial number | System composition | The system configuration | Brand or treatment | The number of |
1 | Rack system | 1 set of | ||
Welded skeleton construction | 40 x40x3 party | 1 | ||
The base plate | (black phosphating of steel plate) | 2 | ||
2 | Automatic feeding | Stepper motor | R control | 1 set of |
bin | 2 | |||
cylinder | 1 | |||
chuck | 4 | |||
3 |
Automatic closed material
|
Stepper motor | R control | 1 set of |
bin | 2 | |||
cylinder | 2 | |||
4 | Powder brush component | Glass fiber roll | 2 | |
Stepper motor | R control | 2 | ||
The vacuum cleaner | 1 | |||
5 | Feeding component | 2 sets of | ||
Magnetic suction plate | 2 | |||
Stepper motor | R control | 2 | ||
Flat belt | 6 | |||
Machined part | 2 | |||
6 | Control system | 1 set of | ||
PLC | omron | 1 | ||
Touch screen | Kunlun state | 1 | ||
The sensor | God sees | 1 | ||
Solenoid valve | SMC | 4 | ||
Magnetic switch | SMC | 8 |
V. energy medium
5.1 the power supply
5.1.1 voltage AC220V, single phase, frequency 50HZ; Voltage fluctuation is less than ±10%.
5.2. air
5.2.1 pressure 0.4 ~ 0.6mpa, clean, dry and compressed air.
5.2.2 flow of 30L/min.
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. En
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.