Semi Automatic Battery Production Equipment Phosphate Battery Top Sealing Machine
ZCB04A Semi-Automatic Polymer Lithium Iron Phosphate Battery Top Sealing Machine
1. Product Introduction: The equipment is mainly used for packaging the top and side of flexible lithium battery.
The welded electric core package and the punched and cut aluminum plastic film are assembled to realize the manual positioning of the core package into the shell and manually put it into the designated station of the equipment. The equipment is automatically packaged at the top, side and bottom of the equipment, and the finished battery is output.
2, working principle: through the resistance heat pipe to the head (copper), the use of heat conduction effect on the lithium battery packaging material (aluminum-plastic film), under the action of a certain pressure, so that it becomes soft heating close to the melting state to complete the compression and fusion.
And do not replace the mold to achieve the top seal and side seal.
3,. Main Features:
1. Unique safety protection, anti-perm design, the temperature of the upper and lower perm can be adjusted by the temperature controller panel button and the current temperature value;
2. Applicable to batteries of different specifications, and easy to adjust, no need to adjust and replace the head;
3. Aluminum profile frame, beautiful appearance;
Sheet metal adopts three-dimensional geometric design, simple and beautiful;
4. Small external size, even and smooth sealing mark, beautiful appearance of sealing edge;
5. See related technical drawings for packaging parameters.
6. The device can realize top, bottom and side package of type A battery on the same side of the pole ear.
4. Usage
When the temperature parameter reaches the set value, the hand-held cell will place the sealing edge of the cell under the head to the positive sealing edge position, the foot switch will start, and the cylinder will drive the upper hot head to press and encapsulate, and the aluminum plastic film will be heated and softened, close to the molten state. The hot sealing and crimping action will be completed, and the cell will be taken out manually.
5. Technical parameters
1. Applicable specifications: side seal ≤500mm, top seal 500mm(including air bag).
2. Head length: 520mm.
3. Seal width: standard 5mm (3 ~ 10mm optional).
4. Edge thickness: 0.15 ~ 0.3mm(depending on the thickness of the aluminum-plastic film).
5. Heat sealing temperature: 0 ~ 250℃ (free setting of temperature).
6. Temperature control accuracy: ± 2℃.
7. Packaging time: standard 2S-3S (adjustable from 0-99s).
8. Maximum head pressure: 3000N
9. The parallelism of upper and lower copper mold fitting ensures no light transmission.
10. Equipped with protective device to prevent hot scald.
11. The equipment has automatic and manual operation functions.
12. The equipment is easy to clean and replace the copper mold.
13. Compressed air: 5 ~ 8kg/cm2
14. Air pressure working speed: ≥400 times/hour
15. Power supply: AC220V/50Hz
16. Equipment weight: 500Kg
6. Equipment composition
* Mechanical parts: upper head mechanism, upper head working platform mechanism, lower head mechanism, large plate platform mechanism, frame mechanism, etc.;
* Electrical and standard parts:
1. Cylinder: AIRTAC/SMC
2. Pneumatic components: AIRTAC/SMC
3. Time relay: Omron
4. Thermostat: Omron
5. PLC: panasonic
7,Safe operation rules
1. It is strictly prohibited to extend the hand or other parts to the head, the moving part of the ball guide column guide sleeve, or the working dangerous area during operation to cause personal injury. Two or more people are not allowed to operate during operation to avoid accidental injury.
(With a safety cover, make all moving parts in the inside of the cover to ensure personal safety)
2. Foreign technicians and designated personnel shall not disassemble and debug the equipment at will.
3. Do not disassemble circuit components without permission.
8, Quality assurance and after-sales service
1. Lifetime maintenance, one-year warranty.
2. After the expiration of the warranty period, the seller will only charge working hours and transportation fees for the maintenance of the equipment. The seller will only charge cost fees for the replacement and purchase of equipment related parts.
