Polymer Battery Adhesive AC220V 8KVA Lithium Ion Battery Pack Assembly Line
Battery Pack Assembly Line Polymer battery adhesive automatic line The technical agreement
USES: mainly used for soft package polymer battery batteries peripheral stick glue, one on either side of the post adhesive glue at the bottom of the nuclear can change after order, compatible batteries side L type and U type, realize the whole process period of no hand contact with battery operation, improve the image of the customer, reduce staff assignments bad, improve the consistency of quality, the quality improved.
Second, advantages: fewer operators, reduce the workload of personnel, reduce personnel expenses for the enterprise, improve production efficiency, efficiency per hour more than 1000 PCS, a wide range of compatibility, can be connected to the front and rear end process freely, see the specification range table for details:
Iii. Scope of specifications:
Functional sequences | Equipment function | Applicable battery range | Efficiency < hour > | Width and precision of adhesive paper | Applicable to the product |
Automatic bottom gluing and rolling | Used for both sides of the soft pack battery adhesive L and U |
L 40-150mm W40-80mm H2.5-12mm |
More than 1000 |
6/8/10/12/14MM ±0.5mm(Other specifications) |
Smart phones, tablet computers, e-books, laptops, mobile power, etc |
Automatic gluing and rolling of both sides | Used for both sides of the soft pack battery adhesive L and U |
L 40-150mm W40-80mm H2.5-12mm |
More than 1000 |
6/8/10/12/14MM ±0.5mm(Other specifications) |
Smart phones, tablet computers, e-books, laptops, mobile power, et |
Automatic top double side tape | Used for both sides of the soft pack battery adhesive L and U |
L 40-150mm W40-80mm H2.5-12mm |
More than 1000 |
6/8/10/12/14MM ±0.5mm(Other specifications) |
Smart phones, tablet computers, e-books, laptops, mobile power, et |
Figure 1 (schematic diagram of the battery)
Table 1: battery dimensions before gluing
NO. | name | size(mm) | precision(mm) | note |
A | The width of the battery | 40-90 | -0.5~0 | |
B | Battery cell length | 55-130 | -0.5~0 | |
C | The length of the battery | 50-135 | -0.5~0 | |
D | Flanging height | 1.5-4.5 | -0.5~0 | |
T | The thickness of the battery | 2.5-10 | -0.4~0 |
IV. Specifications and dimensions of finished products
1. Dimensions and specifications of l-shaped products:
(schematic diagram of the glued battery) table 2: dimension diagram of the l-type glued battery
NO. | Name | size(mm) | precision(mm) | note |
A | Tape exposure length | ±0.2mm | ±0.5mm | |
B | Tape exposure length | ±0.2mm | ±0.5mm | |
C | Distance of tape from bottom side | ±0.2mm | ±0.5mm | |
note | Belt width | 6-16mm | ±0.5mm | Neutral viscosity |
(schematic diagram of the battery after the u-type glue attachment) table 3: the battery size diagram after the u-type glue attachment attachment
NO. | Name | size(mm) | precision(mm) | note |
A | Tape exposure length | ±0.2mm | ±0.5mm | |
B | Tape exposure length | ±0.2mm | ±0.5mm | |
C | Tape width | ≤4.0mm | ±0.5mm | |
Note | Belt width | 6-16mm | ±0.5mm |
NO. | Name | size(mm) | precision(mm) | note |
A | The outer edge of the tape is away from the main body | 0-2mm | ±0.5mm | |
B | Bottom tape wrap width | ≤4.0mm | ±0.5mm | |
Note | Belt width | 6-18mm | Neutral viscosity |
V. Technical requirements
1. The device can realize the function of adhesive tape for battery as shown in figure 2, figure 3 and figure 4. The adhesive tape is firmly stuck, and the adhesive tape has no bubbles or wrinkles after sticking.
2. Equipment capacity is greater than or equal to 15ppm; The movement rate of the equipment is greater than 97%, and the primary yield rate is greater than 98% (the battery cannot be damaged in the process of taping, and the battery damage rate is less than 0.1%). The yield rate is greater than 98% after the repair of the defective adhesive tape.
3. If the equipment needs negative pressure, it is required to use oil-free vacuum pump, which shall be provided by the equipment supplier. Each equipment is equipped with a vacuum pump, which is stable in negative pressure and can meet the requirements of stable production of gluing equipment.
4, the equipment has counting function, can record the total production and cumulative total production of each shift, the operator can not change the above data, to achieve the use of password protection.
5. All pneumatic standard parts of the equipment are made of the barometer and vacuum gauge with units of Mpa and Kpa of metric system.
6. During the entire operation of the battery, no damage to the battery or battery surface caused by battery rupture or scratch is allowed.
7, the replacement of the corresponding fixture can achieve the required size range of all types of battery side adhesive, easy to replace the fixture, the replacement cycle is less than 1 hour.
Process: bottom gluing and rolling machine -- two side gluing and rolling machine -- top double-sided gluing
v. Environmental parameter requirements
1. Compressed air: 0.4 ~ 0.6mpa
2. Ambient temperature: 20 ~ 35℃
3. Relative humidity: 5 ~ 55% HR
4. Power source: AC220V, single-phase; Voltage fluctuation is less than ±10%; Power supply: 8KVA
5. Vacuum degree: -101kp ~ -70kp.
6. Size range: 4500*800*1700mm (overall line length, width and height)
7. Equipment appearance: stainless steel frame + aluminum-magnesium alloy cover + plexiglass
Vi. Installation, commissioning and acceptance
1. Initial acceptance at the supplier's site, technical personnel from the demand side shall conduct acceptance inspection. The acceptance standard shall be in accordance with the 3-5 products in the technical parameters table. The demander specifies the delivery place and time.
2. When the equipment arrives at the demand site, the demander shall provide the site power, air source, vacuum and acceptance materials for installation and debugging free of charge. The supplier shall be responsible for the installation and debugging of the equipment, and carry out trial production of 100, 500, 1000 and 5000PCS to gradually increase the production capacity.
Personnel training and technical support
At the same time, the supplier shall be obliged to provide technical support to the demander free of charge and provide training to the production personnel in demand
Including basic principles, operational use and maintenance level (meals and accommodation provided by the buyer).
Viii. Equipment quality assurance
1. The warranty period of the equipment shall be 1 year from the date of final debugging and acceptance of the equipment. During the period, the supplier shall be responsible for the free maintenance of the equipment and provide the necessary accessories for the equipment free of charge. If the equipment is abnormal, the supplier shall respond to the demand party within 24 hours upon receipt of the demand party's notice, provide a solution within 48 hours, arrive at the site (within the province) within 72 hours, and repair the equipment within a reasonable time. After the end of the warranty period, the supplier is still responsible for the maintenance of the equipment. The supplier only charges man-hour fee and transportation fee. The supplier will only charge the cost for the replacement and purchase of the related parts of the equipment.
2. The following conditions are within the warranty period but do not apply: when the equipment is damaged by earthquake, typhoon, lightning strike, flood, and other irresistible disasters; when the supplier causes man-made damage: the worn out parts under normal conditions specified in the technical agreement.
3. Force majeure: force majeure refers to the objective circumstances which cannot be foreseen at the time of conclusion of the contract, and whose occurrence and consequences cannot be overcome or avoided. In case of any force majeure event that causes the supplier to fail to deliver the goods or delay the delivery, the supplier shall immediately notify the demander and send to the other party the certificate issued by the local government authorities within 14 days after the occurrence of the accident. For confirmation. When the force majeure event is cleared up, if the party having the force majeure event is able to continue to perform the contract, it shall immediately notify the other party in writing, and the demander shall provide the written notice for reply.
4. The supplier personnel (and the supplier selection of transportation) at the scene of the the demand side, should strictly abide by the relevant national laws, regulations, and the demand of environment and occupational health and safety requirements, should not have the behavior of the pollution and damage to the environment, should be worn at the same time relevant protective equipment, and can't hinder the demand environment health and safety operation personnel to exercise their duties.
Ix. Confidentiality obligations
Both the supplier and the demander shall protect any information that comes into contact with and is known to the other in a way that is no less than the level and manner in which they can protect themselves. Both parties guarantee that their staff members shall also abide by the confidentiality obligation stipulated in this contract. Neither party nor its staff shall disclose or improperly use the other party's information to the outside world. The confidentiality obligation stipulated in this article shall not be relieved by the termination of this contract. If both parties enter into a separate agreement on confidential matters, both parties shall abide by the confidentiality agreement separately entered into by both parties.
X. other agreements
1. This contract shall come into force upon being signed and sealed by both parties and shall be fully implemented by both parties. If either party unilaterally terminates or terminates the performance of this contract without legal or agreed reasons, the breaching party shall pay to the non-breaching party a penalty equal to 5% of the total contract price.
2. The appendix is also an indispensable part of this contract and has the same legal effect.
3. This contract is made in duplicate, with each party holding one copy respectively and each copy having the same legal effect. Matters not covered herein shall be settled by the parties through friendly consultation.
4. All disputes in connection with this contract shall be settled by the parties through friendly negotiation. If no agreement can be reached through negotiation, the parties agree to submit the disputes to the arbitration committee for arbitration. The arbitration shall be final. Unless otherwise provided for in the arbitration rules, the arbitration fee shall be borne by the losing party.
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.