High Efficiency Laser Welding Machine Pole Plate Welding Machine Low Maintenance
1 pole sheet welding machine description
This equipment is mainly used for automatic welding of pole piece and pole lug, and it is processed by process bonding. The use of crystal vibrating laser head can effectively improve the working efficiency. Automatic pole plate, automatic pole lug, automatic positioning, automatic laser welding, reduce manual work intensity, improve work efficiency.
2. Design requirements
2.1. Efficiency: 6PM (manual refuelling time not included). Crystal oscillator head laser machine hit about 100 points, it takes about 8 seconds.
2.2. Reliable equipment, low maintenance rate, convenient maintenance and durable;
2.3. Automatic pole lug, automatic pole plate and laser automatic welding pole lug, high efficiency;
2.4. Accurate positioning, stable welding quality, and adjustable welding position;
2.5. Fabrication accuracy of pole sheet (welding position accuracy) : longitudinal: ±0.25mm; Transverse: ±0.50mm;
2.6. The equipment shall have the following functions: flattening, spot welding and automatic taping;
2.7. The welded pole ears are automatically fed into the standard box;
2.8. The welding shall be firm, non-adhesive, in the right position and with high efficiency;
2.9. The maximum of the back end of the adhesive tape shall not exceed 0.4mm;
3. Main components of equipment
| The serial number | System composition | The system configuration | Brand or treatment | The number of |
| 1 | Rack system | 1 set of | ||
| Welded skeleton construction | 40 x40x3 party | 1 | ||
| The base plate | Black phosphating of steel plate | 1 | ||
| 2 | Rotating table system | 1 set of | ||
| CAM splitter |
Texaco |
1 | ||
| Stepper motor | R control | 1 | ||
| 3 | Pole plate feeding box | 1 set of | ||
| Can seasoning box | Anodized black aluminum parts | 1 | ||
| 4 | Pole ear feeding box | 1 set of | ||
| Can seasoning box | Anodized black aluminum parts | 1 | ||
| 5 | Feeding jacking system | 3 sets of | ||
| Linear motor |
Taiwan gen
|
3 | ||
| 6 | Manipulator system | 3 sets of | ||
| Servo motor |
panasonic
|
3 | ||
| Ball screw | silver | 3 | ||
| Linear guide | silver | 6 | ||
| Vacuum suction cups | M, m | 6 | ||
| 7 | Positioning fixture | 6 sets of | ||
| Positioning fixture | Anodized black aluminum parts | 6 | ||
| 8 | Pressure system | 1 set of | ||
| Gas-liquid booster cylinder | Taiwan | 1 | ||
| 9 | Laser machine | 1 set of | ||
|
Crystal oscillator laser machine
|
United win | 1 | ||
| 10 | Encapsulates the system | 1 set of | ||
| cylinder | SMC | 4 | ||
|
Linear guide
|
silver | 8 | ||
| 11 | Receiving box | 1 set of | ||
|
Can seasoning box
|
Anodized black aluminum parts | 1 | ||
| 12 | Control system | 1 set of | ||
| PLC | omron | 1 | ||
| Touch screen | Kunlun state | 1 |
4.设备技术参数
|
Specifications project |
ZBCA02A-00 | |
| Technical parameters | Efficiency (PPM) | 6 |
| Vacuum system | -95kpa ~ -50kpa. , vacuum source provided by party a | |
| Equipment failure rate | Less than or equal to 2 percent | |
| Total power (kw) | 6 | |
| Normal operating power (kw) | 5.6 | |
5. Device profile view
6. Main equipment components
The equipment consists of rack system, rotary table system, pole plate feeding box, pole ear feeding box, feeding jacking system, manipulator system, positioning fixture, laser machine, coating system, feeding box and electrical control system. Rack baking paint color warm gray 1C.
6.1. Frame system: made by 40x40x3 square welding, the substrate using A3, phosphating black treatment.
6.2. Rotating table system: the stepper motor is used to drive the CAM splitter to control, so as to ensure the position accuracy of each station after rotation.
6.3 pole feeding box: used for pole feeding, the range of the pole feeding box can be adjusted to meet the product process specifications.
6.4 pole lug feeding box: used for pole lug feeding, the range of material box can be adjusted to meet the product process specifications. Add blow pipe structure, blow air when feeding, remove dust on pole.
6.5 feeding jacking system: used for feeding of pole pieces, pole lugs and welding finished products. Driven by linear motor, the material such as pole piece, pole ear piece by piece rise or fall.
6.6 manipulator system: driven by servo motor, lead screw, linear guide rail to ensure positioning accuracy. The feeding method adopts vacuum sucker.
6.7. Positioning fixture: adjustable positioning fixture to meet the product process specifications.
6.8. Compression system: compress nickel foam before laser welding with gas-liquid booster cylinder, which is conducive to laser welding and has a small impact force. It is used for the compression treatment before welding at the connection of pole plate and pole lug.
6.9. Laser machine: the use of crystal vibration laser head, accurate light, energy concentration, high efficiency.
Bonding system: according to the process requirements
6.11. Receiving box: it is used for material discharging. The range of the box can be adjusted to meet the product process specifications.
6.12. Control system: the machine is equipped with independent electrical board, leakage switch, dc stability power supply and other power circuit components, control PLC, relay, motor control device, etc. And external connection, using connectors and terminal table. PLC USES OMRON. The ceiling of the power cable is partially perforated. Cables and air ducts between other equipment are wired and piped below.
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
