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Zc Lm18d Automatic Lamination Machine Semi Automatic Laminating Machine

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Zc Lm18d Automatic Lamination Machine Semi Automatic Laminating Machine
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Features
Specifications
Stable: 97%
Speed: ≥12PPM/min
Qualified: 99.50%
Weight: 1500KG
Warranty: 1 Year
Voltage: AC220±10%
High Light:

automated laminator

,

automatic laminating system

Basic Infomation
Place of Origin: China
Brand Name: ZeCheng
Model Number: ZC-AA-84
Payment & Shipping Terms
Delivery Time: 90 Working day
Payment Terms: L/C, T/T
Supply Ability: 10 sets per months
Product Description

Zc Lm18d Automatic Lamination Machine Semi Automatic Laminating Machine

 

ZC-LM18D semi-automatic stacker

1 Introduction to the equipment

1.1 Uses

The device is used in a Z-shaped stack of lithium-ion power batteries.

The equipment includes artificial upper pole to sub-positioning station, artificial push robot to take the Z-shaped path, automatic stacking, artificial cut diaphragm, artificial glue, artificial material.

 

1.2 Features

Reduce artificial contact during the stacking process, reduce the inner short circuit and self-discharge of the core;

The diaphragm actively releases the roll, the tension consistency is good;

High precision;

The equipment is stable;

The user-friendly design is simple to operate.

 

1.3 Layout schematics

Zc Lm18d Automatic Lamination Machine Semi Automatic Laminating Machine 0

 

Equipment weight: about 180kg, based on the actual weight, the control of the total weight and load-bearing area ratio of 500kg/m2.

Zc Lm18d Automatic Lamination Machine Semi Automatic Laminating Machine 1

1.4 Structure and function

NO.1 system describe
1 Support system Contains the substrate body. The main body of the substrate plays a supporting and fixing role on the whole equipment;
2 Diaphragm unwinding system

Includes diaphragm unwinding assembly and tension assembly.

 

Diaphragm unwinding component: the diaphragm coil is fixed by the principle of expansion, keeping the consistency of the vertical distance between the diaphragm and the substrate, and using the dc motor to realize the continuous unwinding of the diaphragm.

 

Tension components: good tension consistency.

 

3 Pole secondary positioning system

The pole plate is placed into the secondary positioning platform manually, and the pole plate is positioned mechanically.

 

 

5 Manipulator system for material retrieval

Manually push the manipulator left and right to move along the z-shaped diaphragm path, using mechanical limit to ensure the repeated positioning accuracy;

 

The manipulator adopts a vacuum sucker when taking the plate, which ensures that the pole is not damaged in the process of taking and putting the pole;

 

6 Main laminate system

The lamination table is provided with four plate-pressing mechanisms, which respectively hold the positive and negative plates on the lamination table to ensure that the pole plates do not shift during lamination.

 

During the laminating process, the platform descent is manually adjusted by means of manual knobs.

7 Diaphragm cutting system After lamination is completed, the diaphragm is cut off manually.
8 Control system Including PLC, system software, control the overall operation of the equipment;
 

 

NO. SYSTEM DESCREP
1 Support system Contains the substrate body. The main body of the substrate plays a supporting and fixing role on the whole equipment;
2 Diaphragm unwinding system

Includes diaphragm unwinding assembly and tension assembly.

 

Diaphragm unwinding component: the diaphragm coil is fixed by the principle of expansion, keeping the consistency of the vertical distance between the diaphragm and the substrate, and using the dc motor to realize the continuous unwinding of the diaphragm.

 

Tension components: good tension consistency.

 

3 Pole secondary positioning system The pole plate is placed into the secondary positioning platform manually, and the pole plate is positioned mechanically.
5 Manipulator system for material retrieval

Manually push the manipulator left and right to move along the z-shaped diaphragm path, using mechanical limit to ensure the repeated positioning accuracy;

 

The manipulator adopts a vacuum sucker when taking the plate, which ensures that the pole is not damaged in the process of taking and putting the pole;

6 Main laminate system

Manually push the manipulator left and right to move along the z-shaped diaphragm path, using mechanical limit to ensure the repeated positioning accuracy;

 

The manipulator adopts a vacuum sucker when taking the plate, which ensures that the pole is not damaged in the process of taking and putting the pole;

7 Diaphragm cutting system After lamination is completed, the diaphragm is cut off manually.
8 Control system Including PLC, system software, control the overall operation of the equipment;
 

11.5 main components

NO.1 The name says brand
1 Cylinder and battery valve SMC/AirTAC
2 PLC OMRON

 

2. Equipment applicable material requirements

 

2.1 scope of applicable materials

Machine gauge case

project

DSP-SS-C

material

 

specifications

Pole piece Positive length/tolerance (mm) 100~200/0.2(excluding polar ears)
Positive width/tolerance (mm) 70~130/0.2
Negative length/tolerance (mm) 100~200/0.2(excluding polar ears)
Negative width/tolerance (mm) 70~130/0.2
Thickness of positive pole (mm) 0.10-0.28
Thickness of anode (mm) 0.10-0.28
The diaphragm Width (mm) 80-205
Thickness (m) 20-45
Maximum outside diameter (mm) φ250
Inner diameter of paper tube (mm) 3"

 

2.2 incoming material requirements

  • There was no obvious powdery loss and no obvious wavy edge on the pole sheet. The burr in the direction of the vertical pole sheet was lower than 15um.
  • Tolerance of blade length/width: ±0.1mm;
  • There is no obvious warping deformation and no obvious adhesion;
  • Diaphragm rewinding error 0.3mm;
  • Diaphragm snake bending error 0.5mm /m;

 

3. Equipment manufacturing product specifications

 

3.1 product specifications that can be manufactured

project Range (mm)  
The thickness of H 7~30
The width of the W 70~130
Length L (excluding polar ears) 100~200

Note: when laminating plates of different specifications, it is necessary to adjust the position of other parts such as movable bottom plate and positioning plate of the refueling box.

The main change items are as follows (for reference)

Change size range Main material for change HuanXing time
Size adjustment: 0 ~ 10mm Secondary positioning mechanism: secondary positioning of the bottom plate Within 0.5 hour
Size adjustment: 10 ~ 50mm Secondary positioning mechanism: secondary positioning floor manipulator mechanism: internal manipulator sucker plate laminating table mechanism: bottom plate Within 1 hour
Size adjustment above 50mm

Secondary positioning mechanism: secondary positioning base plate, positioning baffle

 

Manipulator mechanism: internal manipulator sucker plate laminating table mechanism: bottom plate, support plate

Within 1.5 hours

 

4. Equipment parameters

 

4.1 main performance parameters

Machine specifications

project

DSP-SS-C

 

 

 

Stacking speed (S/ slice) 3.0-4.0s (related to operation proficiency)
Accuracy of alignment between pole and diaphragm Center deviation less than 0.5mm(longitudinal)
Diaphragm to diaphragm alignment accuracy The alignment deviation of the end face is less than 0.5mm
Single chip alignment accuracy ±0.2mm
Overall alignment accuracy of pole ±0.5mm
Working time of one-time chip installation (h) 0.5
Number of laminated Can be set
Product pass rate ≥98%
Device movement rate ≥95%
 

4.2 other parameters

NO.1 project Refers to the standard For note
1 Appearance color of equipment International standard warm ash 1C Or as specified by the customer
2 interface Chinese  
3 Equipment noise 80dB (except for material reasons, such as tape peeling sound) Measure 1m away from the device
4

Equipment nameplate

 

Including equipment name, model, power supply, factory number, etc  
5 Safety standards Reference 5226.1 GB Mechanical/electrical and protective safety requirements

 

5. Equipment use environment

  • Compressed air: 0.4 ~ 0.8mpa, flow rate: 230L/min;
  • Equipment vacuum requirements: vacuum degree -101kpa ~ -50kpa, flow rate 12L/min, workshop with vacuum pipeline;
  • Ambient temperature: 20 ~ 35℃;
  • Relative humidity: 5 ~ 55%HR;
  • Environmental cleanliness: no less than 100,000 class, no corrosive gas, liquid, explosive gas on site;
  • Power supply: AC220V, single-phase; Voltage fluctuation is less than ±10%; Power supply: 1.5kva;

 

6. Equipment delivery list

 

6.1 random items

NO.1 The name says quantity Submit time For note
1 Special debugging and maintenance tools 1 set/sets When the delivery Inner hexagon wrench
2

Operating instructions, including:

 

1. Equipment operation instructions;

 

1. 2. Equipment repair and maintenance;

1 set of When the delivery  
3 Packing list and product qualification certificate 1 set/sets When the delivery  
4 Wearing parts PDF drawing 1 set of When the delivery  
 

6.2 list of wearing parts

Party a may purchase it separately if necessary.

NO.1 The name says Gauge, Single bit quantity For note
1 Vacuum chuck / PCS 20 Machining parts

7 equipment acceptance

7.1 acceptance product model: one product in article 3.3 shall be used as the acceptance model.

7.2 acceptance process

Acceptance is divided into two stages: pre-acceptance and final acceptance..

Acceptance materials shall be provided by party a.

Materials and quantity required for pre-acceptance are as follows:

NO.1 The name of the material quantity For note
1 Positive plate 100 pieces  
2 The cathode piece 100片  
3 The diaphragm Volume 1 The quantity is matched with the pole piece
Materials and quantity required for final acceptance are as follows:
NO.1 The name of the material quantity For note
1 Positive plate 200 pieces  
2 The cathode piece 200 pieces
3 The diaphragm Volume 1 The quantity is matched with the pole piece
If party a fails to provide the relevant materials on time, party a shall bear all the responsibilities for the delayed delivery of the equipment.

7.2.1 pre-acceptance

Pre-acceptance shall be conducted at party b's factory.

Acceptance items include:

Equipment functions;

Equipment appearance;

Equipment performance: not less than 80% of the specified target;

Upon completion of the acceptance inspection, the representatives of party a and party b shall jointly sign the pre-acceptance report as the basis for the equipment shipment.

If party a fails to conduct acceptance inspection at party b's factory, party b shall submit the pre-acceptance report to party a for signature and confirmation.

7.2.2 final acceptance

Final acceptance shall be conducted at party a's factory.

Party a shall issue a written confirmation of equipment installation and commissioning to party b within 3 working days after the completion of equipment installation and commissioning. If the equipment cannot be installed and debugged within 7 days after delivery due to party a, the installation and debugging shall be deemed to have been completed.

Party a shall organize final acceptance inspection within 3 days after the completion of installation and debugging of the equipment and after it meets the requirements agreed in the technical agreement.

The acceptance criteria are in accordance with article 4.

If there are unqualified items, party b shall make rectification. After the rectification is completed, the unqualified items shall be checked and accepted again.

Party a shall issue a written product acceptance certificate to party b within 3 working days after the final inspection of the equipment. If the final acceptance cannot be carried out 15 days after the completion of equipment installation and debugging due to reasons of party a or the accumulative production of 100 products (one of the two conditions meets), and party a fails to raise written questions, the final acceptance shall be deemed to be qualified.

The equipment shall be debugged according to the acceptance model specified in this agreement. If party a needs party b to cooperate with the type change debugging, it shall be implemented after the final acceptance of the equipment.

8 after-sales service

From the date of arrival of the equipment to party a, party b shall be responsible for free and timely warranty for non-fault within one year (party b shall respond within 12 hours after receiving the warranty). In case of more than one year, party b shall timely assist in after-sales maintenance and party a shall pay relevant materials and maintenance costs.

9. Rights and obligations of both parties

NO.1 project responsibility Note (" xx "means the undertaking party)
Party a Party b
1 Foundation construction   Implement as needed
2 Party b debugs materials on site  

Provided upon receipt of party b's notice

 

3 transport    
4 The unloading handling   Place the installation position and fix it
5 Equipment supporting conditions    
6 Air piping construction   The pressure is required to be stable, and the air source meets the relevant parameter requirements
7 Electrical construction   Independent power switch is required, and power regulator is added when necessary
8

A wiring

 

Air over

  Independent air switch and air source interface are required
9

The secondary wiring

 

Wiring other than the above

 

Cable preparation

  Ground conduit wiring is used between machines
10

Installation and debugging

 

Power, compressed air, tuner materials

Party a shall arrange relevant operators, maintenance personnel and technical personnel to cooperate with party a

 

11

training

 

11.1 train the personnel designated by party a to operate the equipment correctly and deal with common failures of the equipment;

 

11.2 the training content includes the maintenance knowledge of the entire control system and mechanical system and provides training materials;

 

11.3 party a shall bear all losses caused by the operation of the equipment by personnel not trained and approved by party b.

Party a shall designate personnel who are fixed and cannot be replaced at will; Party b shall provide two free training opportunities and charge for the third time: travel cost.
12

Confidentiality clause

 

12.1 each party shall have the obligation to keep confidential any technical data and documents provided by the other party, and shall not transmit or disclose them to any third party in any way without the permission of the other party;

 

12.2 party a undertakes not to copy such equipment by itself or any other third party, otherwise, it shall bear all losses caused to party b.

 
13

 

Product update:

 

Due to party b's technical development, equipment upgrading and performance improvement, party b shall be responsible for upgrading at party a's request, and party b shall only charge the cost of transformation;

 

 

 

Cooperation commitment

1. New equipment promise

Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.

2. Confidentiality commitment

Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.

3. After-sales service commitment

(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;

(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh

(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.

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