380V 50HZ Battery Manufacturing Machines Cylindrical Battery Cleaning Oiler
I. equipment parameters
1. Introduction of equipment function and principle
Used for cleaning dirt such as iron scrap, dirt, electrolyte and other dirt on the surface of cylindrical battery 18650 after sealing, cleaning drying water droplets twice, spraying anti-rust oil and drying.
2. Equipment action flow
Connect the seal into the battery → one brush (warm water can add cleaning agent) → one cut water → two high pressure rinse (without cleaning agent) → two cut water
→ transition → air drying → baking → transition → shell surface spray code → transition → spray anti-rust oil → baking → discharge.
3: technical parameters of the equipment
| The basic parameters | |
| Single machine efficiency | ≥100PPM |
|
29/5000 Single machine efficiency
Chain linear velocity |
Variable frequency adjustable 0-3m/Min |
| Product pass rate | 99.5% |
| Device rotation rate | 98% |
| Standard water consumption | Recycle 10L of water in an hour for 1000 batteries |
| The noise | 80 db or less |
| Plant configuration | |
| The compressed air | Acuity 0.6 MPa |
| The input voltage | 380V/50HZ,25KW |
| Tap water | Provide 1 inch water pipe interface to the equipment installation bit |
| Waste water discharge | Provide 1 inch waste water discharge pipe interface to the equipment installation bit |
| emissions | 2 exhaust pipes with diameter of 4 inches are provided to the installation of the equipment |
| NO. | The name of the | The content is introduced |
| 1 | Feeding and docking mechanism | 1 set, connect with the sealing machine to pull the material out. |
| 2 | Conveyor chain | 2 sets, stainless steel chain, battery support on the iron roller, iron roller and ladder type rubber friction, drive the battery rotation, ensure the uniform cleaning and oil consistency; The conveyor chain is driven by variable frequency speed regulating motor |
| 3 | Scrub institutions | 1 set, continuously pump out high pressure water when brushing, flat brush mechanism, divided into brush main body, brush both ends. 1# tank hot water spray battery when scrubbing. |
| 4 | Cut the water agencies | 2 sets, 1 set after washing and 1 set after washing. Adopt 1 vortex fan. |
| 5 | Baking institutions | Two sets, the use of whirlpool fan with the heat pipe, the battery before and after oil baking, the battery surface temperature ≤60℃ |
| 6 | Printing mechanism | 1 set. After cleaning and drying, the shell surface is sprayed with imaz 9030 |
| 7 | Oil institutions | 1 set, using a spray gun to spray oil, rust agent must use water - soluble rust agent. The spray gun is made of oil mist by precise pressure regulating valve. |
| 8 | Tank body |
Two sets, two stainless steel water tank completely independent, with two stainless steel water pumps, automatic water supply, automatic drainage. Stainless steel float level gauge, automatic detection of water level; When the high pressure flushing, the pump pump water by the nozzle to flush the battery cap and rolling groove.
|
| 9 | rack | It's divided into two sections. The first section is for scrubbing, rinsing and cutting water. The second part is oil drying. The sealing chain part is made of 304# stainless steel, the others are square baking paint. |
| 10 | The man-machine interface | 1 set, rotate the man-machine interface. |
5. List of random delivery of equipment
| NO. | The name of the | The content is introduced |
| 1 | Iron dragon roll | Each set of 10 sets (scrubbing roller, oiling roller). |
| 2 | Stainless steel roll shaft | Ten of each length. |
| 3 | The toolkit | Contains a set of cleaning machine debugging tools. |
Ii. General equipment configuration and standards:
1. Appearance color of the equipment: party a shall provide the color board or 1C of the standard color.
2. The equipment complies with the national safety standards for mechanical and electrical equipment, and there is no obvious or potential design safety hazard.
3. The operation manual and equipment maintenance manual of the machine are attached
Iii. Equipment operating environment
1. Equipment weight: 500-1500kg per unit;
2. Ambient temperature: determined by the factory environment of party a;
3. Control power supply: three-phase 380V, 50HZ,5KVA voltage fluctuation range: + 10%-10%;
4. Compressed air: after drying, filtration and pressure stabilization: the outlet pressure is greater than 6.0kg/cm 2;
5. Vacuum: the vacuum source shall be provided by party a, ≦ -80kpa;
6. Party a shall ensure that the air on the site is unimpeded;
Iv. Installation, debugging and training
1. Unless otherwise required in writing, party a shall be responsible for receiving, unpacking and transporting the machines to the installation site.
2. Party b shall be responsible for the installation, debugging and system integration of the equipment.
3. After the installation is completed, both parties shall conduct trial production of the equipment in small batches. Only after the equipment is qualified and approved by party a, can the equipment be officially mass-produced.
4. Party b shall provide training for party a's personnel free of charge. The contents include the normal use, maintenance, fault analysis and troubleshooting, operation of the equipment
Safety and emergency procedures.
V. equipment acceptance
1. Self-pre-acceptance by party b: the equipment shall be self-pre-acceptance by party b and a self-pre-acceptance report shall be provided to party a.
2. Pre-acceptance of goods: party a shall send a representative to the site of party b for pre-acceptance of goods and equipment upon receipt of the pre-acceptance report of party b
The goods can only be delivered after passing the pre-acceptance of party a.
3. Final acceptance: the equipment shall be operated continuously in mass production for one week or start final acceptance after 10W of production, and the operation condition of 1 hour shall be selected for formal acceptance.
If party a has no production plan, it will be deemed to have passed the formal acceptance after more than one month, and the equipment will be required by the warranty procedures.
4. Acceptance conditions: there is no scratch, bruise or scratch on the battery surface, the machine is in good condition, there is no rust and no safety hazard, and it conforms to the agreement
Requirements.
Vi. Quality assurance and after-sales service
1. The warranty period of the equipment shall be 12 months from the date of acceptance of the equipment, during which party b shall be responsible for free maintenance of the equipment (except for wearing parts). Such as
If the quality is abnormal, the after-sales service personnel of party b shall arrive at the site of party a within 72 hours after receiving the information.
2. After the expiration of the warranty period, party b shall only charge labor hours and transportation fees for the maintenance of the equipment, and party b shall only charge costs for the replacement and purchase of accessories relate
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
