Pole Semi Automatic Taping Machine Pole Lugs Automatic Adhesive Tape Welding
1. Device functions
The equipment is mainly used for automatic welding of pole lugs and automatic adhesive tape, mainly including ultrasonic welding machine, pole lugs placement rotary table, automatic pole lugs, tape unwinding, tape cutting, tape fitting sucker, pole positioning mechanism, frame and electrical system.
2. Production process requirements:
2.1 applicable product specifications:
2.1.1 tape specification: coil material, width 6~16mm, length 20~70mm; Diameter of inner hole: 76mm, maximum diameter: 150mm.
2.1.2 pole size: width 20-70mm, length 300-1500mm;
2.1.3 specification of pole ears: width 2~6mm, length 20~60mm;
2.2. Adhesive sample drawing is as follows:
2.3 specific requirements
2.3.1 apply high temperature tape behind the welding pole ear.
2.3.2 accuracy requirements: feeding accuracy ±0.5mm, welding counterpoint accuracy ±0.3mm, adhesive accuracy ±0.5mm, repetition accuracy ±0.5mm;
2.3.3 adhesive tape efficiency: 20-24 pieces/min (related to workers' proficiency);
2.3.4 service life of tape cutter: > 100,000 times;
2.3.5 realize the middle adhesive and the head adhesive, the adhesive way is up and down paste.
2.3.6 manual pole placement, automatic positioning and welding of pole ears.
2.3.7 manually place the pole lug disk on the feeding shaft.
2.3.8 welding requirements: by using the customer's free new power welding machine (new positive pole np-c-25-9000, negative pole np-c-40-9000), the welding spot shape and welding force are determined by the customer's existing welding machine.
3. Functional indicator unit
3.1 appearance of semi-automatic producer
3.2 component description:
3.2.1 tape discharging component: rapid refueling is realized through manual swelling shaft. And with a quick positioning mechanism to ensure the new tape fast positioning.
3.2.2 tension component: the tension of the friction wheel is used to control the rewinding and discharging of the coil.
3.2.3 guide component: the belt passes through the guide mechanism before entering the pressing roller.
3.2.4 adhesive component: the adhesive tape is unrolled through the unwinding mechanism, automatically feeding materials, and adsorbed on the sucker. When the pole pieces are in place, the adhesive tape is automatically applied, and the adhesive tape is applied on the upper and lower sides simultaneously. The middle adhesive tape and the head adhesive tape can be realized.
3.2.5 pole lug positioning component: the worker shall install the pole lug disc on the positioning shaft, and the pole lug shall be equipped with an automatic feeding device.
3.2.6 pole lug feeding assembly: the servo motor drives the ball screw to rotate, drives the pole lug to feed into the fixed length, and cuts off.
3.2.7 pole positioning component: the worker places the pole into the positioning mechanism for positioning, the vacuum sucker automatically absorbs the pole and automatically sends it to the welding station for automatic welding.
3.2.8 welding components: after the pole lugs are sent to the welding position, the welding machine shall automatically weld the pole lugs and pole plates (provided by the welding machine customer). Can weld middle pole ear and head pole ear.
3.2.9 film receiving component: after the electrode is welded, the sucker will automatically put the electrode onto the material receiving rod.
3.2.10 electrical components: PLC control. Touch screen operation.
4. Site environmental requirements
4.1 ambient temperature: 0 ~ 40℃;
4.2 relative humidity: 20-90% RH;
4.3 power supply: single-phase 220V, 50Hz; Voltage fluctuation range: ±10%;
4.4 no corrosive gas, liquid or explosive gas on site.
4.5 compressed air: 5 ~ 6.5bar, pressure fluctuation range: ±10%;
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.