Semi Automatic Lithium Ion Battery Manufacturing Machines For Hot Pressing
1. Equipment introductionThe machine is mainly used for hot pressing of the wound cell or the former cell to ensure uniform thickness of the cell.The hot pressing temperature can be adjusted.Air - liquid pressure booster cylinder, pressure size adjustable.
1.1, characteristics-- six single-layer batteries can be pressed at the same time. The pressure can be adjusted.The maximum pressure of the gas-liquid supercharger is 3T.
1.2, high efficiency: double station, one station single layer battery in hot press, two station single layer battery in cold press.15 PCS/min (the specific efficiency is determined according to the hot pressing and cold pressing time)
1.3, low operating costs
This equipment automation equipment degree is high, manual operation is simple, a worker can operate 1 equipment at the same time.
2. Device functions and parameters
2.1 qualified rate of equipment products: 99%
2.2 equipment capacity/speed: 15PPM (cell size: 53*85, hot pressing for 3 minutes, cold pressing for 1 minute)
2.3 equipment failure rate: ≤5% (failure caused by equipment only)
2.4 the thermal pressure control temperature is 80°, and the precision range is ±5%;
2.5 electrical equipment: voltage AC220±10%, power 10KW
2.6 compressed air: 0.6mpa
2.7 effective hot pressing area: maximum 400X400,
2.8 weight: the ratio of the total weight of 1000Kg to the load-bearing area is ≤500kg/M2, and the weight of the equipment exceeds the floor load of 500kg/M2. Necessary protection measures shall be taken;
2.9 the whole machine is equipped with dust protective cover, the protective cover is aluminum alloy with plexiglass structure, and the operating surface is equipped with plexiglass door;
2.10 good ergonomics performance should be achieved in machine design;
3, the battery pressThe automatic hot cold press machine will be placed in the buffer by means of artificial take put on the shelf of the batteries into the hot pressing device respectively, two sets of hot pressing device, can implement multiple battery at the same time of hot pressing, hot pressing when the force of gas liquid cylinder control way to control the thermal pressure and realize the batteries on the per unit area of hot pressing, hot pressing temperature is 80 °, the control of the temperature by electric heating mode;After the end of the hot press, manually lower the battery into the charging box.Equipment operation flow;Artificial (or automatic line automatic flow battery tray) will put a battery of the car to this equipment into the material stacked area - > artificial put battery into hot pressing to a location on the hot platen heat at the same time, the human will be 2 location of battery is put on the tray, to 2 station cold - after completion of hot pressing artificial batteries will be taken down into the bin.
Equipment composition
NO. | System composition | The system configuration | Quantity |
1 | Rack system | 1set | |
80*40Welded skeleton construction | 1 | ||
Substrate (plate plating) | 2 | ||
2 | Thermal system | 1set | |
3T gas-liquid supercharger | 1 | ||
Up-down heating system | 1 | ||
Temperature controller - omron | 4 | ||
Top and bottom pressing plate 25mm chrome plate | 5 | ||
Top and bottom pressing plate 25mm chrome plate | 5 | ||
3 | The operating system | 1set | |
Touch screen - kunlun tongtai | 1 | ||
4 | Control system | 1set | |
PLC-omron | 1 |
4. Energy mediumPlease provide the following energy medium
4.1 power supply
1) instantaneous change of voltage AC220V± 10% counterphase
2, frequency 50 hz + 1 hz
4.2 air
1) pressure 0.5mpa 5kgf/cm2
2) capacity: 501/min
5. Environmental conditionsThe device can operate without barrier under the following environmental conditions.
5.1 temperature operation temperature: 5-35℃Storage temperature: 0-40℃
5.2. Humidity 30-80% but no condensation.
5.3. Environmental cleanliness shall not be lower than 100,000;
5.4 there is no corrosive gas, liquid or explosive gas on the site
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.