Automobile Battery Production Line Steel Forming Machine Low Energy Consumption
1. Technical requirements for rib forming design
1.1. Purpose of equipment: special equipment designed and manufactured for the rib according to the rib manufacturing requirements provided by party a. The molding machine includes an automatic feeding rack for feeding belt, an automatic feeding machine, a set of stamping die and a set of finished product collection box. One punch press.
1.2. Steel production process: steel belt frame → automatic feeding → one time stamping forming → blanking.
1.3. Capacity and process parameters of the rib forming machine:
1.3.1 reinforcing material: 0.5mm×14mm×L, the weight of each plate is about 10 ~ 30kg, the size of the supplied inner hole: diameter 240
1.3.2 molding length: 80 ~ 350mm.
1.3.3 press of 16 tons, with a speed of 40 times /min. Count alarm.
1.3.4 automatic feeding mechanism: the length is adjustable from 80 mm to 350mm±0.5.
1.3.5 rib support frame: easy to load, with tensioning device.
1.3.6 rib forming and cutting mold: the forming length is adjustable from 80 mm to 350mm, with the functions of forming, flattening and cutting, convenient for disassembly.
1.3.7 finished product collection tank: the product automatically slides into the receiving box along with the conveying tank to ensure that it is neat and in the same direction. Each box is about 1000 pieces, which can be adjusted according to different models.
1.4. Rib forming machine composition equipment:
The serial number | The name of the process | Device name | Equipment capability | Quantity (station) | note |
1 | feeding | Automatic feeding rack | -- | 1 | Automatic feeding |
2 | feeding | Automatic feeder | 80 ~ 350mm adjustable | 1 | |
3 | Stamping forming | press | 16T (55mm stroke) | 1 | Provided by new taihang |
4 | Steel molding | Rib forming mould | 40 roots per minute | 1 | |
5 | blanking | Receiving box | 1000 | 1 |
2. Main equipment and facilities of rib forming machine
The overall picture is as follows:
2.1. Automatic feeding rack
Purpose: the equipment is used for the support of the steel belt, including unwinding motor and control system.
2.2. Automatic feeder
This machine is suitable for the automatic feeding before the bar forming. It drives the crank connecting rod mechanism to rotate and the feeding mechanism to move by the rotation of the rotary flywheel on the punch press. The feeding length is 80 ~ 350mm and the feeding precision is ± 0.5mm.
2.3. press
The main technical parameters of the equipment are provided by the new taihang punching machine.
2.4. Rib forming mold
2.4.1. Purpose of equipment: the mold is mainly applicable to the forming of the rib, including the functions of cutting and forming, flattening and discharging.
2.4.2. Schematic diagram:
2.5 the collection box
2.5.1 purpose of the equipment: the collection box is used for the collection after the molding of the steel bar. The steel bar after the molding of the punch press is automatically collected into the collection box through the chute and placed neatly.
2.5.2 equipment description: there is a movable door at the bottom of the collection box, which can be opened and the rib can be taken out.
3. Energy media
3.1. The power supply
3.1.1. Voltage AC380V, three-phase; Voltage fluctuation is less than ±10%.
3.1.2. Frequency 50 hz.
3.2. air
3.2.1. Pressure 0.4 ~ 0.45mpa.
3.2.2. Flow rate of 10L/min.
4. Environmental conditions
The device can operate without barrier under the following environmental conditions
4.1. Ambient temperature: 0 ~ 40℃
4.2. Humidity 30-80% but no condensation.
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.