Lithium Ion Battery Pole Sheet Bag Making Machine omron PLC Control System
1. Brief introduction of pole sheet bag making machine
This equipment is used for pole-sheet bag making: using two coils diaphragm, respectively uncoil, tension control, and then put the pole-sheet on one side of the diaphragm, diaphragm automatically pull, the pole-sheet is sandwiched between the two diaphragm, the upper diaphragm can move up and down according to the progress of the pole-sheet, gradually sandwiched the pole-sheet between the diaphragm; Two repeatedly exchanged moving manipulator (edge with heating bump) clamp the pole and diaphragm move, at the same time the upper and lower diaphragm hot, the manipulator move in place, stop, diaphragm cutting mechanism to cut off the diaphragm, at the same time the cutting port automatically welded together.
2. The design requirements
2.1. This machine is suitable for the automatic envelop of battery anode or cathode
Degree 170mm, width 100mm (excluding polar ears), thickness 100-300 m; (the effective length of the guide film is 240mm).
2.2. The pole pieces have been punched and placed in the material box. The thickness of the material box is 60mm.
2.3. Pole flat, pole burr less than 25 m;
2.4. The accuracy error of pole length and width is less than ±0.1mm;
2.5. Beat: 12PPM (5 seconds/piece);
2.6. Diaphragm welded seam 0.2mm-0.5mm;
2.7. Bag - making hot welding tool head, using brass edge welding.
3. Main components of equipment
| The serial number | System composition |
The system configuration |
Brand or treatment |
The number of |
| 1 | Rack system | 1 set of | ||
| Square welded skeleton structure | The lacquer that bake | 1 | ||
| The base plate | Phosphating blackening of steel pieces | 1 | ||
| 2 | Diaphragm unwinding system | 2 sets of | ||
| Rolling institutions | 2 | |||
| Put a roll of motor |
R control
|
2 | ||
| 3 | Tension system | 2 sets of | ||
| potentiometer | keyence | 2 | ||
| cylinder | SMC | 2 | ||
| 4 | Bin system | 2 sets of | ||
| Stepper motor | R control | 1 | ||
| Ball screw | silver | 1 | ||
| coupling | lenk | 1 | ||
| 5 |
Secondary positioning system
|
1 set of | ||
| cylinder | SMC | 1 | ||
| Linear guide | silver | 4 | ||
| 6 | Heat sealing system | 2 sets of | ||
| cylinder | SMC | 2 | ||
| Linear bearing | silver | 8 | ||
| The thermostat | omron | 4 | ||
| 7 | Material pull system | 1 | ||
| Finger cylinder | SMC | 2 | ||
| Linear guide | silver | 4 | ||
| Stepper motor | R control | 1 | ||
| 8 |
Manipulator system
|
1 set of | ||
| Stepper motor | R control | 1 | ||
| Ball screw | silver | 1 | ||
| Linear guide | silver | 2 | ||
| cylinder | SMC | 2 | ||
| 9 | The operating system | 1 set of | ||
| Touch screen | Kunlun pass ty | 1 | ||
| 10 | Control system | 1 set of | ||
| PLC | omron | 1 |
4. Equipment technical parameters
| specificationsproject | ZBCA03A-00 | |
| Technical parameters | Efficiency (PPM) | 12 |
| Product specification | See the attached sheet size chart | |
| Vacuum system | -95kpa ~ -50kpa. , vacuum source provided by party a | |
| Equipment failure rate | Less than or equal to 2 percent | |
| Total power (kw) | 6 | |
| Normal operating power (kw) | 5.6 | |
5. Device profile view
6. Description of main equipment parts
6.1. Automatic tension release diaphragm mechanism: including Japanese dongfang motor, reducer, compact potentiometer, low-friction cylinder, and pendulum mechanism.
6.2. Displacing mechanism: including servo motor, reducer, sensor, ball screw and vacuum device, pneumatic element
The products are from Japan SMC company
6.3 exchange welding manipulator: including servo motor, reducer, sensor, ball screw and pneumatic clamping mechanism, PID temperature control device, etc., pneumatic components using Japan SMC products
6.4. Conveyor belt: a flat belt with independent and continuous movement;
6.5. Control system: the machine is equipped with independent electrical board, leakage switch, dc stability power supply and other power circuit components, control PLC, relay, motor control device, etc. And external connection, using connectors and terminal table. PLC USES OMRON. The ceiling of the power cable is partially perforated. Cables and air ducts between other equipment are wired and piped b
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
