Automatic Detection Lithium Ion Battery Assembly Line Pole Splicing Machine
1. Equipment functions
| Length (mm) | width (mm) | thickness (mm) | weight (g) |
| 130-200 | 150-200 | 0.05-0.6 | 0-250 |
1.2. The overall production beat of the automatic detection plane is: 3s/ tablet; 20 PPM
1.3 the special automatic detection plane has the characteristics of high production efficiency, stable operation, reliability, simple and convenient maintenance, and can meet the requirements of party a for 24-hour continuous production, with its comprehensive continuous production efficiency ≥90% or ≥21.6 hours/day;
1.4 the equipment can adapt to the production of products of various specifications, and the time required to replace the product model during the production of the equipment should not exceed 15 minutes;
1.5 the incoming materials of the positive and negative battery plates are of magazine type. When the battery plates are detected to be used up, the automatic alarm will remind the workers to change the refuelling box and continue to work.
2. Technical proposal
In this scheme, the battery electrode material box adopts the same material box as the weighing separator, which can be replaced by each other. The manipulator automatically grabs the pole piece from the corresponding material box and matches it according to the configuration parameters set on the touch screen. After the completion of the transmission line will automatically move a distance, will be equipped with a battery pack to transport the battery out of the equipment
2.1 automatic charging station of battery pole sheet
It is used to realize the automatic feeding of battery pole sheet, which is composed of feeding mechanism of charging magazine.
2.1.1 feeding mechanism of loading magazine
The feeding system adopts the method of feed by magazine, and there is a total of 1 magazine feeding. Filled with poles by hand while working The magazine is loaded into the positioning slot of the feeding mechanism, the detection sensor detects that the magazine is in place, the manipulator begins to take out the material, the detection sensor detects that the empty magazine is in place, and the system sends an alarm signal to inform the operator to replace the magazine. There are 6 kinds of material boxes according to the classification.
2.2. Linear material taking manipulator
Grasping adopts vacuum suction method; The servo motor drives the vacuum adsorption manipulator to move in a straight line on the guide rail. Implement 6 position grab pole slice. In order to avoid the situation of continuous lamination during vacuum drawing, a deionizing fan is set at the feeding position to eliminate the continuous lamination during drawing by blowing off the ionic wind.
2.3 belt conveyor line
The belt conveyor line is used to realize the stepping transmission of the battery pole sheet, which is composed of motor, reducer, electromagnetic clutch and frequency converter. When the battery pole sheet is transported to the corresponding position along with the transmission line, different functions are realized by the corresponding station.
3. Description of main equipment used
3.1. Feeding mechanism: 6 sets, consisting of pole-loading magazine and detection sensor, etc., with pneumatic components from Japan SMC company, detection sensor from SUNXI or OMRON company, and the rest designed and produced by zecheng company.
3.2. Linear feeding manipulator: 1 set, composed of linear motion device, up and down motion mechanism, vacuum suction device, deionizing fan, detection sensor, etc., pneumatic components using Japanese SMC products, detection sensors using SUNXI or OMRON products, the rest by zesheng company design and production.
3.3 belt conveyor line: 1 set, consisting of motor, reducer, frequency converter, conveyor belt, tensioning mechanism, aluminum profile, etc., the motor and reducer are made of products of Japan Oriental company, the conveyor belt is made of products of habasit company of Switzerland, and the rest are designed and manufactured by zecheng company.
3.4 electrical control system: electrical control system: 1 set, including PLC, touch screen, electric control cabinet and low-voltage electrical components, etc., PLC, etc., are to use omron products of Japan, and the touch screen is to use kunlun tongtai.
4. Reliability of the system
4.1 when designing the scheme, the reliability of the system is mainly considered: anti-interference, system alarm, security protection and system chain protection, etc.;
4.2 as far as possible, select reliable components: SMC for pneumatic components, yamanshe for motor, OMRON for sensor, OMRON or mitsubishi for PLC;
4.3 strict design, assembly and debugging procedures to ensure the system is perfect and reliable;
5. Other requirements
5.1 power supply: 3-phase 380V, 60Hz, fourth phase ground;
5.2 compressed air: 0.5mpa, air pressure fluctuation ± 10%.
5.3 overall dimensions of the equipment: 1700*1000*1800 (length * width * height)
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
