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Waste Lithium Battery Crushing And Recycling Line

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Waste Battery Crushing Recycling Line

Mr. Sammy Qin

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86--18620492985

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Waste Lithium Battery Crushing And Recycling Line

MOQ:	1 set
Price:	100000-10000000USD/Negotiable
Standard Packaging:	Wooden box
Delivery Period:	30-60 work days
Payment Method:	T/T
Supply Capacity:	1 set per month

Details Information

Product Description

Detail Information

Brand Name

XWELL

Certification

Model Number

XW-WLBCRL

Highlight:

waste battery crushing recycling line

Q235B waste battery crushing recycling line

battery crushing and recycling line

Product Description

The technical solution of this equipment is mainly aimed at waste lithium-ion batteries. Based on the material characteristics of waste lithium-ion batteries, and combined with the actual process, the positive and negative electrode materials and valuable metals are separated mainly through the method of physical crushing, combined with the process of air separation and vibrating screening. Finally, the positive and negative electrode mixed powder, copper, aluminum particles and other materials are obtained.

The complete set of equipment process description:

a. Shredder: The waste lithium-ion battery conveyed by the belt conveyor is fed into the shredder to tear the raw materials apart; The size of the material is 3-4cm;

b. Crusher: After shredding, the material falls into the crusher for crushing. The mesh aperture is 20mm;

c. Air flow separator: the material is transported to the air separator through the crushed material reamer, and the separator adopts the air flow plus vibration method for sorting, and the light materials such as dust, diaphragm, and material powder generated during crushing are led to the aggregate by the air flow and fall into the separator, and the exhaust gas enters the pulse dust collector for treatment. Among them, the diaphragm paper in the upper screen is collected into the diaphragm box through the induced draft fan, and the lower screen is black powder. The rest of the material is reprocessed in the next magnetic separator. The air separator is a two-layer screen: the upper screen is 30 mesh, and the lower screen is 120 mesh;

d. Magnetic separator: iron shell, cap, positive and negative electrode materials and other substances flow out from the discharge port of the separator and enter the magnetic separator. Among them, magnetic substances such as lithium battery shells and caps are separated;

e. Pulverizer: The crushed material after magnetic separation is transported to the pulverizer for pulverizing, and the screen aperture is: 2.8mm;

f. Rotary vibrating screen: after the crusher crushed the material after the analysis machine sorted into the rotary vibrating screen inlet, the whole system is a closed negative pressure system, through the screen screening, in which the upper granularity meets the requirements of the material (a small amount of impurities such as diaphragm) is directly collected, the lower granularity meets the requirements of the material (black powder) can be directly collected, and the middle layer of mixed materials (copper, aluminum, black powder) is sent to the next process grinder for further grinding. Among them, the rotary vibrating screen is divided into two layers of screen, and the aperture of the screen is 30 mesh and 120 mesh;

g. Grinding machine: The materials that do not meet the particle size requirements separated by the linear sieve are further ground by the grinding machine.

h. Rotary vibrating screen: The ground material falls into the lower air closure through the aggregate and enters the rotary vibrating screen for screening. Among them, the upper discharge port is a copper-aluminum mixture, which enters the next process in the specific gravity separator for final sorting. The lower discharge port is black powder. Among them, the rotary vibrating screen is a one-layer screen, and the screen is 120 meshes;

i. Specific gravity separator: The copper-aluminum mixture screened by rotary vibrating screen enters the specific gravity separator for final sorting, in which the front end outlet is heavier copper particles, and the rear end outlet is lighter aluminum particles.

j. Diaphragm collection box: The diaphragm paper in the lithium battery raw material after being crushed by the crusher is collected into the diaphragm paper collection box through the induced draft fan;

k. Collector: collect and discharge positive and negative electrode powder;

l. Pulse dust collector: collect and discharge the dust and ultrafine dust (i.e., the positive and negative electrode materials in the battery) generated during the operation of the whole set of equipment;

m. Spray tower: The dust gas generated during the operation of the equipment enters the tower from the lower inlet of the tower and moves upward, and through the packing, the exhaust gas is fully absorbed after full contact with the liquid phase, and then enters the next process through the upper dehydration layer;

n. Activated carbon adsorption box: using the adsorption capacity of the surface of the activated carbon adsorbent, the pollutants in the exhaust gas are adsorbed on the surface of the activated carbon, so that it is separated from the gas mixture, the activated carbon adsorption box is a dry waste gas treatment equipment, which is composed of the box and the adsorption unit filled in the box;

o. UV photolysis: the special high-energy and high-ozone ultraviolet beam is used to produce cracking effect to remove the odor of dust gas.

Technical parameters of the supplied equipment:

a. Feeding conveyor belt

Name	Specifications	Remark
Shredder conveyor belt	Model 500 5000550350
quantity	1
Body Material	Q235B
Conveyor belts	Size: B=500, δ=10;
Conveyor belt pulleys	δ=220,L=650
Motor power	1.5kw-4 poles
Reducer	XWD3-43-1.5kw

b. Shredder

name	Specifications	remark
shredder	Model 500 2600x1500x1850
quantity	1
Body Material	Q235B
cutting tool	Size: Φ300*15mm; Quantity: 34 tablets Material: Forged alloy steel 55Sicr; Cavity thickness:40mm
spindle	Spindle form: hexagonal axis; Spindle material: 40Cr forging and quenching and tempering; Quantity: 2 pcs
Reducer	Model: JZQ350, quantity: 2 sets; Gear ratio: 31.50
Motor power	15kw*2

c. Crushing conveyor belt

name	Specifications	remark
Crusher conveyor belt	Model 500 5000550350
quantity	1
Body Material	Q235B
Conveyor belts	Size: B=500, δ=10;
Conveyor belt pulleys	δ=220,L=650
Motor power	1.5kw-4 poles
Reducer	XWD3-43-1.5kw

d. Crusher

name	Specifications	remark
crusher	Model 600 164010002320
quantity	1
Body Material	Q235B
Hook knife	Size: 227*73, δ=20 Material: wear-resistant alloy steel; Quantity: 12 groups
hammerhead	Size: 158*80, δ=80 Material: Integral forging parts; Quantity: 18 groups
Mesh material	Q235B
Screen pore size	20mm
Motor power	30kw-4 poles

e. U-shaped spiral reamer

name	Specifications	remark
U-shaped screw conveyor	Model 300 5000300350
quantity	1
Rack material	Q235B
Blade material	Carbon steel spiral blades
Reducer	BWD3-11-5.5
Motor power	5.5kw-4 poles

f. Airflow separator

name	Specifications	remark
Airflow separator	Model 3000 300012002000
quantity	1
Body Material	Q235B
Mesh material	SS304
Screen pore size	Upper aperture: 30 mesh; Lower aperture: 120 mesh
Vibrating motors	Model: YZS-8-6; Power: 0.75kw*2

g. Airflow sorting aggregater

name	Specifications	remark
Airflow sorting aggregate	Model 800 Outer diameter: Φ=800
quantity	1
Body Material	Q235B
Straight segment	Φ800×1000,壁厚4mm
cone	Φ800×1500,壁厚4mm
Feed inlet	F273
Outlet	F300
Air outlets	F273
Closed air shutter	YCD-HX-16L
Closed air turbine motor power	1.5kw-4 poles

h. Magnetic separator

name	Specifications	remark
Magnetic separator	Model 500 4000550350
quantity	1
Body Material	Q235B
Conveyor belts	Size: B=500, δ=10;
Conveyor belt pulleys	δ=220,L=650
Motor power	1.5kw-4 poles
Reducer	XWD3-43-1.5kw
Magnetic rollers	Ru Iron Boron Super Magnetic, 10000GS, The effective height of magnetic separation is 500mm

i. Diaphragm paper collection box

name	Specifications	remark
Diaphragm paper collection box	Model 1800 180012002000
quantity	1
Body Material	Q235B
Dust bag	Size: Size: Φ135×1200 Material: polyester needle felt; Quantity: 48 bags
Supporting induced draft fan power	3kw-2 poles

j. Pulverizer

name	Specifications	remark
mill	Model 600 20009401420
quantity	1
Body Material	Q235B
cutting tool	尺寸:170x45x6；材质:Cr12MOV Quantity: 40
Liner material	Size: 200x145x15; Material: manganese steel; Quantity: 24 pieces
Mesh material	SS304
Screen pore size	2.8mm
Motor power	37kw-2 poles

k. Rotary vibrating screen

name	Specifications	remark
Straight line sieve	Model 1200 Φ1200;h=1350
quantity	1
Body Material	Q235B
Screens	Material: SS304; Quantity: 2 layers Upper screen aperture: 30 mesh; Lower screen aperture: 120 mesh
Effective drying area	0.8㎡
Vibration (Rpm)	1500
Motor power	1.5kw-4 poles

l. Grinder

name	Specifications	remark
Grinder	Model 600 1500850900
quantity	1
Body Material	Q235B
Disc	Grinding disc diameter: Φ=600 Material: wear-resistant alloy steel
Liner material	Wear-resistant alloy steel
Motor power	37kw

m. Rotary vibrating screen

name	Specifications	remark
Rotary vibrating screen	Model 1200 Φ1200;h=1200
quantity	1
Body Material	Q235B
Screens	Material: SS304; Quantity: 1 floor Mesh aperture: 120 mesh
Effective drying area	0.8㎡
Vibration (Rpm)	1500
Motor power	1.5kw-4 poles

n. Grinding equipment aggregate

name	Specifications	remark
Aggregates	Model 500 The outer diameter Φ=500
quantity	1
Straight segment	Φ500×510,壁厚4mm
cone	Φ500×620,壁厚4mm
Feed inlet	F150
Air outlets	F150
Body Material	Q235B
Equipped with air closer	TGFDZ-5L
Closed air turbine motor power	0.75kw
Supporting induced draft fan	3kw

o. Aggregate

name	Specifications	remark
Aggregates	Model 800 Outer diameter Φ=800
quantity	3
Straight segment	Φ800×1000,Wall thickness 4mm
cone	Φ800×1500,Wall thickness 4mm
Feed inlet	F273
Discharge port	F150
Air outlets	F273
Body Material	Q235B
Equipped with air closer	TGFDZ-5L
Closed air turbine motor power	0.75kw

p. Pulse dust collector

name	Specifications	remark
Pulse dust collector	MC = 48 type 136010604200
quantity	2
Body Material	Q235B
Solenoid valves	RMF-Z-20J； Quantity: 6 pcs
Dust bag	Size: Φ135×2000 Material: polyester needle felt; Quantity: 48 bags
Bag cage	Size: Φ130×2000 Material: Q235B; Quantity: 48 pcs
Pulse controller	6 channels 24V
Compressed air connection size	F10
Supporting induced draft fan power	7.5kw-2 poles

q. Pulse dust collector

name	Specifications	remark
Pulse dust collector	MC = type 36 106010604200
quantity	2
Body Material	Q235B
Solenoid valves	RMF-Z-20J； Quantity: 6 pcs
Dust bag	Size: Φ135×2000 Material: polyester needle felt; Quantity: 36 bags
Bag cage	Size: Φ130×2000 Material: Q235B; Quantity: 36 pcs
Pulse controller	6 channels 24V
Compressed air connection size	F10
Supporting induced draft fan power	5.5kw-2 poles

r. Specific gravity separator

name	Specifications	remark
Specific gravity separator	Model 1200 18907701880
quantity	1
Body Material	Q235B
Mesh material	SS304
Screen pore size	40 mesh
Vibrating motors	MBW07Y-0.55KW, Rotational speed: 1400r/min, Frequency 200-1000r/min
Fan motors	Ye2-90L-4-1.5KW,Rotational speed: 1400r/min

S, spray tower

name	Specifications	remark
Spray towers	Model 1200 Φ=1200*h=3000
quantity	2
Body Material	PP material
Motor power	2.2kw

t. Activated carbon adsorption box

name	Specifications	remark
Activated carbon adsorption box	Model 1300 144513001100
quantity	2
Filtered airflow	20000m³/h
Body Material	Q235B
activated carbon	Size: 100100100;Material: water-resistant activated carbon

u. UV photolysis

name	Specifications	remark
UV photolysis	Model 1300 180013001100
quantity	2
Handling airflow	20000m³/h
Photolysis part	Lamp size: L = 810, 4 groups of control boxes;
Body Material	Q235B
Electrical power	3kw

V. High-pressure induced draft fan

name	Specifications	remark
High-pressure induced draft fan
quantity	2
Motor power	7.5kw-2 poles

y. Distribution cabinet

name	Specifications	remark
Distribution cabinets	8004001800
quantity	2 units
Electrical components	Schneider
Total power	200kw

Tags:

crushing and recycling line,

waste battery crushing recycling line,

Q235B waste battery crushing recycling line

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Waste Battery Crushing Recycling Line

Waste Lithium Battery Crushing And Recycling Line

MOQ:	1 set
Price:	100000-10000000USD/Negotiable
Standard Packaging:	Wooden box
Delivery Period:	30-60 work days
Payment Method:	T/T
Supply Capacity:	1 set per month

Detail Information

Product Description

Detail Information

Brand Name

XWELL

Certification

Model Number

XW-WLBCRL

Minimum Order Quantity:

1 set

Price:

100000-10000000USD/Negotiable

Packaging Details:

Wooden box

Delivery Time:

30-60 work days

Payment Terms:

T/T

Supply Ability:

1 set per month

Highlight

waste battery crushing recycling line

Q235B waste battery crushing recycling line

battery crushing and recycling line

Product Description

The complete set of equipment process description:

a. Shredder: The waste lithium-ion battery conveyed by the belt conveyor is fed into the shredder to tear the raw materials apart; The size of the material is 3-4cm;

b. Crusher: After shredding, the material falls into the crusher for crushing. The mesh aperture is 20mm;

e. Pulverizer: The crushed material after magnetic separation is transported to the pulverizer for pulverizing, and the screen aperture is: 2.8mm;

g. Grinding machine: The materials that do not meet the particle size requirements separated by the linear sieve are further ground by the grinding machine.

k. Collector: collect and discharge positive and negative electrode powder;

o. UV photolysis: the special high-energy and high-ozone ultraviolet beam is used to produce cracking effect to remove the odor of dust gas.

Technical parameters of the supplied equipment:

a. Feeding conveyor belt

Name	Specifications	Remark
Shredder conveyor belt	Model 500 5000550350
quantity	1
Body Material	Q235B
Conveyor belts	Size: B=500, δ=10;
Conveyor belt pulleys	δ=220,L=650
Motor power	1.5kw-4 poles
Reducer	XWD3-43-1.5kw

b. Shredder

name	Specifications	remark
shredder	Model 500 2600x1500x1850
quantity	1
Body Material	Q235B
cutting tool	Size: Φ300*15mm; Quantity: 34 tablets Material: Forged alloy steel 55Sicr; Cavity thickness:40mm
spindle	Spindle form: hexagonal axis; Spindle material: 40Cr forging and quenching and tempering; Quantity: 2 pcs
Reducer	Model: JZQ350, quantity: 2 sets; Gear ratio: 31.50
Motor power	15kw*2

c. Crushing conveyor belt

name	Specifications	remark
Crusher conveyor belt	Model 500 5000550350
quantity	1
Body Material	Q235B
Conveyor belts	Size: B=500, δ=10;
Conveyor belt pulleys	δ=220,L=650
Motor power	1.5kw-4 poles
Reducer	XWD3-43-1.5kw

d. Crusher

name	Specifications	remark
crusher	Model 600 164010002320
quantity	1
Body Material	Q235B
Hook knife	Size: 227*73, δ=20 Material: wear-resistant alloy steel; Quantity: 12 groups
hammerhead	Size: 158*80, δ=80 Material: Integral forging parts; Quantity: 18 groups
Mesh material	Q235B
Screen pore size	20mm
Motor power	30kw-4 poles

e. U-shaped spiral reamer

name	Specifications	remark
U-shaped screw conveyor	Model 300 5000300350
quantity	1
Rack material	Q235B
Blade material	Carbon steel spiral blades
Reducer	BWD3-11-5.5
Motor power	5.5kw-4 poles

f. Airflow separator

name	Specifications	remark
Airflow separator	Model 3000 300012002000
quantity	1
Body Material	Q235B
Mesh material	SS304
Screen pore size	Upper aperture: 30 mesh; Lower aperture: 120 mesh
Vibrating motors	Model: YZS-8-6; Power: 0.75kw*2

g. Airflow sorting aggregater

name	Specifications	remark
Airflow sorting aggregate	Model 800 Outer diameter: Φ=800
quantity	1
Body Material	Q235B
Straight segment	Φ800×1000,壁厚4mm
cone	Φ800×1500,壁厚4mm
Feed inlet	F273
Outlet	F300
Air outlets	F273
Closed air shutter	YCD-HX-16L
Closed air turbine motor power	1.5kw-4 poles

h. Magnetic separator

name	Specifications	remark
Magnetic separator	Model 500 4000550350
quantity	1
Body Material	Q235B
Conveyor belts	Size: B=500, δ=10;
Conveyor belt pulleys	δ=220,L=650
Motor power	1.5kw-4 poles
Reducer	XWD3-43-1.5kw
Magnetic rollers	Ru Iron Boron Super Magnetic, 10000GS, The effective height of magnetic separation is 500mm

i. Diaphragm paper collection box

name	Specifications	remark
Diaphragm paper collection box	Model 1800 180012002000
quantity	1
Body Material	Q235B
Dust bag	Size: Size: Φ135×1200 Material: polyester needle felt; Quantity: 48 bags
Supporting induced draft fan power	3kw-2 poles

j. Pulverizer

name	Specifications	remark
mill	Model 600 20009401420
quantity	1
Body Material	Q235B
cutting tool	尺寸:170x45x6；材质:Cr12MOV Quantity: 40
Liner material	Size: 200x145x15; Material: manganese steel; Quantity: 24 pieces
Mesh material	SS304
Screen pore size	2.8mm
Motor power	37kw-2 poles

k. Rotary vibrating screen

name	Specifications	remark
Straight line sieve	Model 1200 Φ1200;h=1350
quantity	1
Body Material	Q235B
Screens	Material: SS304; Quantity: 2 layers Upper screen aperture: 30 mesh; Lower screen aperture: 120 mesh
Effective drying area	0.8㎡
Vibration (Rpm)	1500
Motor power	1.5kw-4 poles

l. Grinder

name	Specifications	remark
Grinder	Model 600 1500850900
quantity	1
Body Material	Q235B
Disc	Grinding disc diameter: Φ=600 Material: wear-resistant alloy steel
Liner material	Wear-resistant alloy steel
Motor power	37kw

m. Rotary vibrating screen

name	Specifications	remark
Rotary vibrating screen	Model 1200 Φ1200;h=1200
quantity	1
Body Material	Q235B
Screens	Material: SS304; Quantity: 1 floor Mesh aperture: 120 mesh
Effective drying area	0.8㎡
Vibration (Rpm)	1500
Motor power	1.5kw-4 poles

n. Grinding equipment aggregate

name	Specifications	remark
Aggregates	Model 500 The outer diameter Φ=500
quantity	1
Straight segment	Φ500×510,壁厚4mm
cone	Φ500×620,壁厚4mm
Feed inlet	F150
Air outlets	F150
Body Material	Q235B
Equipped with air closer	TGFDZ-5L
Closed air turbine motor power	0.75kw
Supporting induced draft fan	3kw

o. Aggregate

name	Specifications	remark
Aggregates	Model 800 Outer diameter Φ=800
quantity	3
Straight segment	Φ800×1000,Wall thickness 4mm
cone	Φ800×1500,Wall thickness 4mm
Feed inlet	F273
Discharge port	F150
Air outlets	F273
Body Material	Q235B
Equipped with air closer	TGFDZ-5L
Closed air turbine motor power	0.75kw

p. Pulse dust collector

name	Specifications	remark
Pulse dust collector	MC = 48 type 136010604200
quantity	2
Body Material	Q235B
Solenoid valves	RMF-Z-20J； Quantity: 6 pcs
Dust bag	Size: Φ135×2000 Material: polyester needle felt; Quantity: 48 bags
Bag cage	Size: Φ130×2000 Material: Q235B; Quantity: 48 pcs
Pulse controller	6 channels 24V
Compressed air connection size	F10
Supporting induced draft fan power	7.5kw-2 poles

q. Pulse dust collector

name	Specifications	remark
Pulse dust collector	MC = type 36 106010604200
quantity	2
Body Material	Q235B
Solenoid valves	RMF-Z-20J； Quantity: 6 pcs
Dust bag	Size: Φ135×2000 Material: polyester needle felt; Quantity: 36 bags
Bag cage	Size: Φ130×2000 Material: Q235B; Quantity: 36 pcs
Pulse controller	6 channels 24V
Compressed air connection size	F10
Supporting induced draft fan power	5.5kw-2 poles

r. Specific gravity separator

name	Specifications	remark
Specific gravity separator	Model 1200 18907701880
quantity	1
Body Material	Q235B
Mesh material	SS304
Screen pore size	40 mesh
Vibrating motors	MBW07Y-0.55KW, Rotational speed: 1400r/min, Frequency 200-1000r/min
Fan motors	Ye2-90L-4-1.5KW,Rotational speed: 1400r/min

S, spray tower

name	Specifications	remark
Spray towers	Model 1200 Φ=1200*h=3000
quantity	2
Body Material	PP material
Motor power	2.2kw

t. Activated carbon adsorption box

name	Specifications	remark
Activated carbon adsorption box	Model 1300 144513001100
quantity	2
Filtered airflow	20000m³/h
Body Material	Q235B
activated carbon	Size: 100100100;Material: water-resistant activated carbon

u. UV photolysis

name	Specifications	remark
UV photolysis	Model 1300 180013001100
quantity	2
Handling airflow	20000m³/h
Photolysis part	Lamp size: L = 810, 4 groups of control boxes;
Body Material	Q235B
Electrical power	3kw

V. High-pressure induced draft fan

name	Specifications	remark
High-pressure induced draft fan
quantity	2
Motor power	7.5kw-2 poles

y. Distribution cabinet

name	Specifications	remark
Distribution cabinets	8004001800
quantity	2 units
Electrical components	Schneider
Total power	200kw

Tags: