Low Noise Experimental Gumming Machine Lithium Ion Battery Pack Assembly Line
1, equipment introduction
This machine is specially designed for the process of pasting adhesive tape after flattening a square battery cell. It is suitable for the simultaneous wrapping of 5 or several battery cells after flattening the battery cell with intermediate adhesive tape.
| W |
H |
T |
SL |
| 80mm |
100mm |
2.5-10mm |
15mm |
3. Equipment functions and parameters:
3.1. See the following figure for the location of adhesive tape.
3.2. Wrap up the middle tape once. 2 strips of adhesive tape shall be tied, and the binding distance shall be the distance between the two ends of the adhesive tape:
3.3. No bubble after tape wrapping;
3.4. Position error of adhesive tape: 1 mm;
3.5. takt time: 6ppm.
4. Description of Equipment
Description of working process:
As shown in figure 1 on the right, the flattened battery cells are manually placed in the battery cell positioning empty position 1, the cylinders push the two sides of the battery cell to be positioned, the clamping fingers on both sides move towards the battery cell to clamp the battery cell, the whole rotating mechanism moves towards the direction of the adhesive tape, the adhesive tape feeding mechanism sticks the adhesive tape on the battery cell, the rotating motor rotates at a set angle, the adhesive tape is wound on the battery cell, after the cutter cuts off the adhesive tape, the motor rotates at a certain angle, and the pressing roller pressed on the battery cell sticks the tail adhesive on the battery cell.
4.2. Description of Main Equipment
4.2.1. Cell positioning and clamping mechanism: manually place the cell into the positioning table, and the cylinder pushes the positioning side plate to align the cell.
4.2.2, stick the middle tape mechanism: clamp the battery cell by clamping the finger cylinder, stick the tape on the battery cell, rotate the motor to wind the tape on the battery cell, cut the tape with the tape cutter, rotate the motor again to set the angle, and press the roller to stick the tail tape on the battery cell.
4.2.3 Adhesive Tape Sticking Mechanism: Two rolls of adhesive tape can be hung at the cantilever roller, and the functions of tape feeding and cutting can be realized through the tape loosening mechanism, tape feeding mechanism and tape cutting mechanism.
4.2.4. Frame mechanism: 4040 square welded structure with good strength. The base plate is made of 25mm thick steel plate with chrome plated surface.
4.2.4. Operating mechanism: Touch screen operation interface is adopted, with clear and beautiful operation interface. There are startup, emergency stop, manual and automatic buttons.
4.2.5. Control box mechanism: the machine is internally provided with an independent electrical board, and internally equipped with power circuit components such as leakage switch, DC stable power supply, PLC for control, relay, motor control device, etc. Connection with the outside shall be made by connectors and terminal blocks. PLC adopts omron. The ceiling of the power cable is perforated. Cables and air pipes between other equipment shall be wired and piped at the lower part.
5. Equipment Configuration
| NO. |
system composition |
System configuration |
Quantity |
| 1 |
Rack system |
|
1 set |
| |
|
Welded skeleton structure |
1 |
| |
|
Substrate (steel plate plating) |
2 |
| 2 |
Manual feeding and positioning system |
|
1 set |
| |
|
Feeding positioning mechanism |
1 |
| 3 |
Tape sticking mechanism |
|
1 set |
| |
|
Cylinder -SMC |
6 |
| |
|
Linear guide rail-upper silver |
4 |
| 4 |
Clamping and rotating mechanism |
|
2 sets |
| |
|
Cylinder -SMC |
10 |
| |
|
Linear guide rail-upper silver |
4 |
| |
|
Motor-Handelberg |
1 |
| |
|
Synchronous belt |
2 |
| 5 |
Operating system |
|
1 set |
| |
|
Touch screen- |
1 |
| 6 |
Control system |
|
1 set |
| |
|
PLC- omron |
1 |
6. Cooperation commitment
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
