Intelligent Battery Pack Assembly Equipment Electric Cell Strapping Machine

Intelligent Battery Pack Assembly Equipment Electric Cell Strapping Machine

1. Design requirements of electric cell strapping machine:

1.1. The equipment is based on the process design requirements of the battery strapping machine, and the battery intelligent automatic strapping machine is manufactured based on the industry 4.0 design. The production line includes: feeding mechanism, feeding manipulator, stacking and positioning station, bundling position, spraying position, and discharging line

1.3. Conditions of use:

1.3.1 power supply conditions: main power supply: 220V±15%

1.3.2 compressed air: ≥ 0.5mpa, 10L/30Min

1.3.3 ambient temperature: 0℃ ~ 40℃.

1.3.4 relative humidity: 10 ~ 60%RH

1.4. Production requirements:

1.4.1 appearance requirements:

1.4.1.1 uniform appearance, no deformation;

1.4.1.2 no pinhole, flow mark, or other defects;

1.4.2 size requirements:

1.4.2.1. Product width 35-100mm.

1.4.2.2 product length: 50-150mm

1.4.2.3 product wall thickness: 3.8-12mm

1.4.3 battery barcode

1.4.3.1. On the front, use the laser printed qr code or paste the barcode

1.5. Performance requirements of the battery strapping machine:

Requirements to be met under normal production conditions; Feeding mechanism, positioning mechanism, sweep mechanism, binding mechanism, manipulator mechanism, stable and reliable, simple operation; All moving parts should have reasonable, reliable, easy to operate lubrication mechanism.

1.5 schematic diagram of equipment

1.5.1 equipment occupation size (unit: mm) : 2300*1300*1500(length * width * height)

2. Main components of electric cell strapping machine:

2.1, the rack

2.2.1 the frame system is assembled with 30X60 aluminum profiles and A3 sheet metal parts.

2.2. Loading station of dish material

2.2.1 design requirements

2.2.1.1 feeding power is driven by cylinder and two feeding boxes. There are positioning baffles on the left and right sides, lifting mechanism,

One side is equipped with photoelectric detection switch

2.2.1.2 process parameters: the positioning width can be adjusted according to the size of the battery. The manual feeding level is about three stations, and the intermediate manipulator takes the feeding level

2.2.2 main equipment configuration

2.2.3 function: manually put the battery of the whole stack of disk materials on the material box, the photoelectric detection switch detects that the cylinder of the material is transferred to the middle place and waits for the feeding manipulator to pick up the material, and the two feeding boxes circulate the feeding

2.3 battery feeding manipulator

2.3.2. Main parts of equipment

2.3.2.1. Battery feeding hand: it is composed of servomotor, lead screw module, proximity switch, lifting cylinder, suction plate group, etc. The structure is simple and practical. .

2.3.2.1.1: sucker group movement is controlled by servo motor of screw module for accurate positioning. Proximity switch battery available.

2.3.2.1.2: the workpiece is convenient, continuous, stable and reliable.

2.4 function: draw the battery in the tray to the battery transfer mechanism and the empty tray to the empty tray collection mechanism

2.4 battery transfer mechanism

24.1.1. Battery transmission mechanism: this mechanism is mainly composed of stepping motor, belt, bracket, positioning cylinder, proximity switch, etc.

2.4.2.1 power mechanism: adjustable speed.

2.4.2.2. The battery is ensured without damage to the battery through positioning tooling

2.4.2.3 position of positioning tooling and battery can be easily adjusted, with positioning accuracy ≤± 0.1mm

2.4.2.4 belt belt tensioning mechanism

2.4.2.5 base, the mechanism is mainly composed of base plate and positioning pin, positioning pin positioning, ensure stability and reliability, simple operation.

2.4.3 function: transfer the battery from the feeding manipulator to the position and wait for the measuring voltage resistance manipulator to pick up the material

2.5.1.1. Scanning mechanism: this mechanism is mainly composed of bracket, scanning gun, etc.

2.5.2.1 bracket height Angle can be adjusted arbitrarily

2.5.3 function: scan the qr code on the battery surface to collect the original data of the battery and transmit it to the computer system.

2.6.1.1 the device is mainly composed of bracket, lifting cylinder, photoelectric sensor probe, block and so on.

2.6.2.1 the bracket can be adjusted arbitrarily according to the battery size

2.6.3 function: stack and position the cell.

2.7.1.1. Rotation mechanism: this mechanism is mainly composed of stepping motor, belt, bracket, positioning cylinder, proximity switch, etc.

2.7.2.1 tape placing mechanism: adjustable speed,

2.7.2.2. The battery is ensured without damage to the battery through positioning tooling

2.7.2.3. Positioning tooling and battery can be adjusted conveniently, with positioning accuracy ≤± 0.1mm

2.7.2.4 belt belt tensioning mechanism

2.7.2.5 base, the mechanism is mainly composed of base plate and positioning pin, positioning pin positioning, ensure stability and reliability, simple operation.

2.7.3 function: tape together the electric cells taken from the horizontal manipulator

2.8.1.1 feeding manipulator: this mechanism is mainly composed of bracket, lifting cylinder, screw rod module, suction disc, regulating rod, etc.

2.8.2.1 the bracket can be adjusted arbitrarily according to the battery size

2.8.3 function: take the battery from the cell transfer mechanism to the strapping positioning jig assembly

2.9.1.1. Code scanning mechanism: this mechanism is mainly composed of bracket, code gun, etc.

2.9.2.1 bracket height Angle can be adjusted arbitrarily

2.9.3 function: according to the battery types classified by the data analysis set of the computer system, different codes are sprayed on the battery surface.

2.10.1.1. Battery transmission mechanism: this mechanism is mainly composed of stepping motor, belt, bracket, positioning cylinder, proximity switch, etc.

2.10.2.1 power mechanism: adjustable speed,

2.10.2.2. No damage to the battery is guaranteed through positioning tooling

2.10.2.3. Positioning tools and batteries can be easily adjusted, with positioning accuracy ≤± 0.1mm

2.10.2.4 belt belt tensioning mechanism

2.10.2.5 base, the mechanism is mainly composed of base plate and positioning pin, positioning pin positioning, ensure stability and reliability, simple operation.

2.10.3 function: the battery taken from the horizontal manipulator is waiting for the code to be sprayed and delivered to the material level of the robot

Cooperation commitment

1. New equipment promise

Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.

2. Confidentiality commitment

Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.

3. After-sales service commitment

(1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;

(2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh

(3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.